EUROLAB
usp-1163-quality-assurance-in-pharmaceutical-compounding
Pharmacopoeia-Based Assays BP Appendix VIII G: Total Ash in Herbal ProductsBP Appendix X: Identification Tests for Organic CompoundsBP Appendix XI C: Test for Water Insoluble MatterBP Appendix XII C: Uniformity of Weight TestBP Appendix XII F: Microbial Limits for Cosmetic PreparationsBP Appendix XII G: Total Aerobic Microbial Count in LiquidsBP Appendix XIV A: Refractive Index Measurement for OilsBP Appendix XIV C: Determination of pH Using ElectrodesBP Appendix XIV F: Assay of Sulphates by GravimetryBP Appendix XV B: Assay of Chloride in Raw MaterialsEP 2.2.2 UV-Visible Spectrophotometry AssayEP 2.2.20 Thin-Layer Chromatography Identity TestingEP 2.2.24 Absorption Spectrophotometry in the IR RegionEP 2.2.28 Gas Chromatography Method ValidationEP 2.2.3 Potentiometric pH MeasurementEP 2.2.32 Loss on Drying DeterminationEP 2.2.38 Differential Scanning Calorimetry AssayEP 2.4.4 Sulphated Ash for ExcipientsEP 2.4.8 Sulphated Ash AnalysisEP 2.5.12 Water Content (Karl Fischer Method)EP 2.6.12 Microbiological Examination of Non-Sterile ProductsEP 2.6.14 Microbiological Integrity Testing for PackagingEP 2.6.27 Bacterial Endotoxin Test Using Recombinant Factor CEP 2.9.1 Uniformity of Mass for Single-Dose PreparationsEP 2.9.3 Friability Testing for Uncoated TabletsEP 2.9.5 Hardness of Tablets MeasurementEP 2.9.7 Dissolution Testing for Gastro-resistant TabletsJP 3.01 Uniformity of Content in Powdered DrugsJP 3.03 Color and Clarity of Solution TestingJP 3.05 Osmolarity Testing in Ophthalmic SolutionsJP 4.01 Identification of Active Pharmaceutical IngredientsJP 4.04 Assay of Active Compounds Using UV MethodJP 4.05 Water Determination in Raw MaterialsJP 5.02 Determination of Peroxides in Lipophilic CompoundsJP 6.01 Test for Related Substances Using HPLCJP 6.03 Dissolution Test for Capsule Dosage FormsJP 6.04 Analysis of Pesticide Residues in Herbal MedicinesJP 6.05 Testing for Insoluble Matter in InjectionsJP 7.01 Test for pH in Oral SolutionsJP 7.02 Heavy Metal Test for Injection ProductsJP 8.02 Identity Testing Using IR SpectroscopyJP 8.03 Residual Solvents in APIsJP 9.01 Chromatographic Purity for Active SubstancesJP 9.04 Microbial Limits Test for OintmentsUSP <1029> Good Documentation Practices for TestingUSP <1030> Biological Assay for AntibodiesUSP <1032> Design and Conduct of Bioavailability StudiesUSP <1039> Reduced Sampling and Testing Plan JustificationUSP <1047> Testing for Biotechnological Protein ProductsUSP <1058> Analytical Instrument QualificationUSP <1062> Tablet and Capsule Weight Variation StudyUSP <1078> Good Manufacturing Practices for Bulk ExcipientsUSP <1079> Good Storage and Shipping Practices for Drug ProductsUSP <1088> Stability Testing of Drug SubstancesUSP <1092> Tablet Coating Performance TestingUSP <1106> Whole Package Integrity TestingUSP <1111> Microbiological Quality of Nonsterile ProductsUSP <1116> Control of Bioburden in Clean RoomsUSP <1117> Best Practices for Handling Hazardous CompoundsUSP <1181> Evaluation of Stability-Indicating MethodsUSP <1191> Stability Testing for Compounded PreparationsUSP <1216> Tablet Friability TestingUSP <121> Sterilization Assurance Level TestingUSP <1224> Transfer of Analytical ProceduresUSP <1225> Validation of Analytical ProceduresUSP <1226> Verification of Compendial ProceduresUSP <1227> Validation of Microbial Recovery from Pharm WatersUSP <1228> Depyrogenation Validation of EquipmentUSP <1231> Water for Pharmaceutical Purposes TestingUSP <231> Heavy Metals Limit Test for PharmaceuticalsUSP <232> Elemental Impurities – Limits in Finished ProductsUSP <233> Elemental Impurities – Procedures for AnalysisUSP <39-NF34> Identification Testing of Active Pharmaceutical IngredientsUSP <41> Weights and Balances Calibration CheckUSP <467> Residual Solvents Testing in Drug SubstancesUSP <51> Antimicrobial Effectiveness Testing in Aqueous FormulationsUSP <61> Microbial Enumeration Tests for Raw MaterialsUSP <62> Tests for Specified MicroorganismsUSP <701> Disintegration Test for Uncoated TabletsUSP <711> Dissolution Testing for Immediate-Release Dosage FormsUSP <788> Particulate Matter in Injections AnalysisUSP <800> Hazardous Drugs Handling ValidationUSP <800> Surface Contamination Testing for Hazardous DrugsUSP <857> UV-Visible Spectroscopy System SuitabilityUSP <85> Bacterial Endotoxins Test for Parenteral PreparationsUSP <905> Uniformity of Dosage Units for CapsulesUSP <905> Uniformity of Dosage Units Testing

USP <1163> Quality Assurance in Pharmaceutical Compounding: Eurolabs Laboratory Testing Services

USP <1163> is a standard that outlines the requirements for quality assurance in pharmaceutical compounding testing services. This standard is developed and published by the United States Pharmacopeia (USP), a non-profit organization that sets standards for the quality of medicines.

Relevant Standards:

  • ISO 17025:2017 - General Requirements for the Competence of Testing and Calibration Laboratories
  • ASTM E2500-20 - Standard Practice for Addressing the Need to Use Multiple Laboratory Validation Results from a Single Manufacturers Product
  • EN ISO/IEC 17065:2012 - Conformity assessment Requirements for assessing whether processes for production, testing, inspection, certification, registration, calibration and verification of products or services are in compliance with specified standards or specifications
  • TSE (Turkish Standards Institution) - Turkish National Standards
  • Standard Development Organizations:

    USP is one of the many standard development organizations (SDOs) that develop and publish standards for various industries. Other SDOs include ISO, ASTM, EN, and TSE.

    Standard Evolution and Updates:

    Standards evolve over time to reflect new scientific knowledge, technological advancements, or changes in regulatory requirements. The USP <1163> standard has undergone several revisions since its first publication in 2009.

    International and National Standards:

    The USP <1163> standard is widely adopted internationally and is recognized by various national authorities. In the United States, the Food and Drug Administration (FDA) requires compounding pharmacies to adhere to this standard.

    Standard Compliance Requirements:

    To comply with the USP <1163> standard, laboratories must demonstrate competence in testing and calibration services. This includes maintaining a quality management system, performing regular proficiency testing, and participating in interlaboratory comparisons.

    Industries and Sectors that Require this Testing:

    The USP <1163> standard applies to pharmaceutical compounding laboratories that manufacture and test medicinal products for human use.

    Risk Factors and Safety Implications:

    Failure to comply with the USP <1163> standard can result in compromised product quality, patient safety issues, and regulatory non-compliance.

    Quality Assurance and Quality Control Aspects:

    The USP <1163> standard emphasizes the importance of quality assurance (QA) and quality control (QC) in laboratory testing services. This includes maintaining a documented QA plan, performing regular QC activities, and participating in proficiency testing programs.

    Competitive Advantages of Having this Testing Performed:

    Laboratories that adhere to the USP <1163> standard can demonstrate their commitment to product safety and reliability, which can lead to increased customer confidence and trust.

    Cost-Benefit Analysis of Performing this Test:

    While performing the USP <1163> testing service may require significant investment in personnel, equipment, and training, it can ultimately save costs by reducing errors, improving efficiency, and minimizing regulatory non-compliance risks.

    The USP <1163> standard is essential for ensuring the quality of pharmaceutical compounding products. This section explains why this test is needed and required.

    Business and Technical Reasons for Conducting USP <1163> Testing:

    Pharmaceutical compounding laboratories must conduct USP <1163> testing to ensure their products meet regulatory requirements, maintain product safety and reliability, and comply with industry standards.

    Consequences of Not Performing this Test:

    Failure to perform the USP <1163> test can result in compromised product quality, patient safety issues, and regulatory non-compliance.

    Industries and Sectors that Require this Testing:

    The USP <1163> standard applies to pharmaceutical compounding laboratories that manufacture and test medicinal products for human use.

    Risk Factors and Safety Implications:

    Failure to comply with the USP <1163> standard can result in compromised product quality, patient safety issues, and regulatory non-compliance.

    Quality Assurance and Quality Control Aspects:

    The USP <1163> standard emphasizes the importance of QA and QC in laboratory testing services. This includes maintaining a documented QA plan, performing regular QC activities, and participating in proficiency testing programs.

    Competitive Advantages of Having this Testing Performed:

    Laboratories that adhere to the USP <1163> standard can demonstrate their commitment to product safety and reliability, which can lead to increased customer confidence and trust.

    Cost-Benefit Analysis of Performing this Test:

    While performing the USP <1163> testing service may require significant investment in personnel, equipment, and training, it can ultimately save costs by reducing errors, improving efficiency, and minimizing regulatory non-compliance risks.

    This section explains the test conditions and methodology for performing the USP <1163> testing service.

    Test Conditions:

    The USP <1163> standard requires laboratories to maintain a controlled environment, including temperature, humidity, and lighting control, to ensure accurate results.

    Methodology:

    Laboratories must follow a documented protocol that includes sampling, sample preparation, and analytical procedures to ensure the accuracy and reliability of test results.

    Equipment Calibration:

    All equipment used in the USP <1163> testing service must be calibrated regularly to ensure its accuracy and reliability.

    Proficiency Testing Programs:

    Laboratories participating in proficiency testing programs can demonstrate their competence in performing the USP <1163> testing service.

    The USP <1163> standard requires laboratories to maintain a documented QMS that includes policies, procedures, and records related to QA and QC activities.

    QMS Components:

    A laboratorys QMS should include the following components:

  • Policies and procedures for QA and QC
  • Documentation of sampling, sample preparation, and analytical procedures
  • Records of proficiency testing programs
  • Calibration and maintenance records for equipment
  • Training records for personnel
  • In conclusion, the USP <1163> standard is a critical requirement for pharmaceutical compounding laboratories that manufacture and test medicinal products for human use. Laboratories must adhere to this standard to ensure their products meet regulatory requirements, maintain product safety and reliability, and comply with industry standards.

    Recommendations:

    Laboratories should:

  • Develop and implement a documented QMS
  • Participate in proficiency testing programs
  • Maintain accurate records of QA and QC activities
  • Regularly calibrate equipment used in the USP <1163> testing service
  • By following these recommendations, laboratories can ensure their compliance with the USP <1163> standard and maintain their reputation for producing high-quality products.

    Appendices:

    The appendices include additional information on:

  • USP <1163> standard requirements
  • Laboratory QMS components
  • Proficiency testing programs
  • Equipment calibration and maintenance
  • By following this comprehensive guide, laboratories can ensure their compliance with the USP <1163> standard and maintain their reputation for producing high-quality products.

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