EUROLAB
sterility-and-microbial-limit-testing
Sterility and Microbial Limit Testing 21 CFR Part 211.113 Control of Microbiological Contamination21 CFR Part 211.165 Testing and Release for Distribution21 CFR Part 211.167 Special Testing RequirementsAOAC 2003.01 Testing for Escherichia coli and ColiformsAOAC 2003.07 Microbial Enumeration for Nutritional SupplementsAOAC 966.23 Microbial Limits in CosmeticsEN 556-1 Requirements for Medical Devices Labeled ‘Sterile’EN 556-2 Requirements for Sterile Barrier SystemsEN 868-1 Packaging Materials for Terminally Sterilized Medical DevicesEN 868-2 Sterilization WrapsEN 868-3 Paper for Use in SterilizationEN 868-4 Paper Bags for Steam SterilizationEN 868-5 Heat Sealable PouchesEN 868-6 Paper for Low Temperature SterilizationEN 868-7 Nonwoven WrapsEN 868-8 Reusable Textiles for Sterile Barrier SystemsEN ISO 11607-1 Packaging for Terminally Sterilized Medical Devices – RequirementsEN ISO 11607-2 Packaging Validation RequirementsEP 2.6.1 Sterility Testing of Finished Dosage FormsEP 2.6.12 Microbiological Examination of Non-Sterile Products: Microbial Enumeration TestsEP 2.6.13 Microbiological Examination of Non-Sterile Products: Test for Specified MicroorganismsFDA BAM Chapter 10 Listeria monocytogenes DetectionFDA BAM Chapter 14 Bacillus cereus TestingFDA BAM Chapter 18 Microbial Limits for CosmeticsFDA BAM Chapter 3 Aerobic Plate Count for Food and SupplementsFDA BAM Chapter 4 Enumeration of Yeast and MoldFDA BAM Chapter 5 Coliforms and E. coli DetectionFDA BAM Chapter 7 Staphylococcus aureus DetectionFDA BAM Chapter 8 Salmonella DetectionICH Q10 Pharmaceutical Quality SystemICH Q6A Specifications for New Drug SubstancesICH Q6B Specifications for Biotechnological ProductsICH Q7 GMP for Active Pharmaceutical IngredientsICH Q9 Quality Risk ManagementISO 11135 Validation of Sterilization by Ethylene OxideISO 11137-1 Sterilization of Healthcare Products – RadiationISO 11137-2 Establishing the Sterilization DoseISO 11137-3 Guidance on Dosimetric Aspects for Radiation SterilizationISO 11138-1 Biological Indicators – General RequirementsISO 11138-2 Biological Indicators for Ethylene Oxide Sterilization ProcessesISO 11138-3 Biological Indicators for Steam Sterilization ProcessesISO 11138-4 Biological Indicators for Dry Heat Sterilization ProcessesISO 11138-5 Biological Indicators for Low-Temperature Steam and FormaldehydeISO 11737-1 Bioburden Determination on Medical DevicesISO 11737-2 Tests of Sterility Assurance for Medical DevicesISO 13408-1 Aseptic Processing of Healthcare ProductsISO 13408-2 Sterilizing FiltrationISO 13408-3 Lyophilization for Aseptic ProcessingISO 13408-4 Clean-in-Place for Aseptic ProcessingISO 13408-5 Sterilization-in-PlaceISO 13408-6 Isolator Systems for Aseptic ProcessingISO 13408-7 Aseptic ConnectionsISO 14160 Sterilization of Medical Devices Using Liquid Chemical SterilantsISO 14644-1 Cleanroom Classification by Particle CountISO 14644-10 Classification of Surface Chemical CleanlinessISO 14644-2 Cleanroom Monitoring to Provide Evidence of CleanlinessISO 14644-3 Test Methods for CleanroomsISO 14644-4 Design Construction and Start-Up of CleanroomsISO 14644-5 Operations in CleanroomsISO 14644-6 VocabularyISO 14644-7 Separative Devices (Clean Air Hoods Gloveboxes etc.)ISO 14644-8 Airborne Molecular ContaminationISO 14644-9 Classification of Surface Particle CleanlinessISO 14698-1 Biocontamination Control in Cleanrooms and Controlled EnvironmentsISO 14698-2 Evaluation Methods for Biocontamination ControlISO 14937 General Requirements for Sterilization ProcessesISO 15883-1 Washer-Disinfectors for Medical DevicesISO 15883-2 Washer-Disinfectors for Surgical InstrumentsISO 15883-3 Washer-Disinfectors for Human Waste ContainersISO 15883-4 Washer-Disinfectors for Thermolabile EndoscopesISO 15883-5 Test Soils and Methods for Washer-DisinfectorsISO 15883-6 Washer-Disinfectors for Baby Bottles and UtensilsISO 17665-1 Moist Heat Sterilization of Healthcare ProductsISO 17665-2 Guidance on Moist Heat Sterilization ValidationISO 18362 Manufacture of Sterile Medicinal ProductsJP 4.05 Sterility Testing for Injectable ProductsJP 4.06 Microbial Limit Tests for Pharmaceutical ProductsPDA TR 1 Sterility Testing GuidelinePDA TR 27 Pharmaceutical Package IntegrityPDA TR 28 Process Simulation TestingPDA TR 36 Isolator Systems for Sterility AssurancePDA TR 69 Bioburden and Cleanroom Microbial ControlPDA TR 70 Sterilization of Drug Products by Moist HeatPh. Eur. 2.6.30 Bacterial Endotoxins – LAL TestPh. Eur. 5.1.10 Guidelines for Viral Safety of Biotechnological ProductsPh. Eur. 5.1.2 Biological Indicators for Sterilization ProcessesPh. Eur. 5.1.4 Cleanroom and Isolator Environmental MonitoringPh. Eur. 5.1.6 Container Closure Integrity for Sterile ProductsPh. Eur. 5.1.8 Microbiological Quality of Herbal PreparationsTGA TG-GMP Sterility Requirements for Medicinal ProductsUSP <1211> Sterilization and Sterility AssuranceUSP <1222> Terminally Sterilized Drug ProductsUSP <1229> Sterilization of Compendial ArticlesUSP <1231> Water for Pharmaceutical PurposesUSP <2021> Microbiological Testing of Nutritional and Dietary SupplementsUSP <2022> Microbiological Testing of Nonsterile Personal Care ProductsUSP <55> Biological Indicators – Resistance Performance TestsUSP <61.1> Microbial Limit Testing for Cosmetics

Sterility and Microbial Limit Testing Laboratory Testing Service: A Comprehensive Guide

Sterility and Microbial Limit Testing is a critical laboratory test service that ensures the sterility and purity of products, particularly in the pharmaceutical, biotechnology, medical device, and food industries. This test is governed by various international and national standards, which are continually evolving to meet the changing needs of these industries.

International Standards

  • ISO 11137:2012 - Sterilization of health care products -- Moist heat -- Requirements for demonstration of sterilizing effectiveness
  • ISO 11138-1:2017 - Sterilization of single-use medical instruments and equipment -- Requirements for validation and routine control of sterilization by moist heat
  • ASTM E2557-11 - Standard Guide for Validation of Hot Air Ovens Used for the Sterilization of Medical Instruments
  • EN 556-1:2002 - Sterilization requirements for medical devices
  • TSE (Turkish Standards Institution) ISO/TS 11137-3:2014 - Sterilization of health care products -- Moist heat -- Part 3: Guidance on the application of ISO 11137
  • National Standards

  • FDA (US Food and Drug Administration) guidelines for sterility testing
  • EU (European Union) directives and regulations for medical devices
  • Canadian Standards Association (CSA) standards for sterilization
  • Japanese Ministry of Health, Labour and Welfare (MHLW) guidelines for sterilization
  • Standard Development Organizations

    The International Organization for Standardization (ISO), the American Society for Testing and Materials (ASTM), and the European Committee for Standardization (CEN) are leading standard development organizations in this field. These organizations work closely with industry experts, regulatory bodies, and other stakeholders to develop and revise standards.

    Standard Evolution and Update

    Standards evolve and get updated regularly to reflect advances in technology, changes in regulations, and emerging industry needs. For example, ISO 11137:2012 replaced the earlier version (ISO 11137:2006) to incorporate new requirements for validation and routine control of sterilization by moist heat.

    Standard Compliance Requirements

    Compliance with relevant standards is mandatory for industries that require sterility testing. Non-compliance can lead to product recalls, reputational damage, and even regulatory penalties.

    Key Standards and Their Scope

    Standard Number Title Scope

    --- --- ---

    ISO 11137:2012 Sterilization of health care products -- Moist heat -- Requirements for demonstration of sterilizing effectiveness Applies to the validation of moist heat sterilization processes for medical devices, including instruments, equipment, and implantable devices.

    ISO 11138-1:2017 Sterilization of single-use medical instruments and equipment -- Requirements for validation and routine control of sterilization by moist heat Covers the requirements for validation and routine control of sterilization by moist heat for single-use medical instruments and equipment.

    Industry-Specific Standards

    Industry Standard Number Title

    --- --- ---

    Pharmaceutical ISO 11137:2012 Sterilization of health care products -- Moist heat -- Requirements for demonstration of sterilizing effectiveness

    Medical Device EN 556-1:2002 Sterilization requirements for medical devices

    Sterility and Microbial Limit Testing is an essential test service that ensures the sterility and purity of products. This test is required in various industries, including pharmaceuticals, biotechnology, medical devices, and food.

    Why this Test is Needed

  • Ensures product safety and reliability
  • Prevents contamination and microbial growth
  • Complies with regulatory requirements
  • Supports quality assurance and quality control
  • Business and Technical Reasons for Conducting Sterility Testing

    Reason Explanation

    --- ---

    Regulatory Compliance Compliance with standards and regulations is mandatory for industries that require sterility testing. Non-compliance can lead to product recalls, reputational damage, and even regulatory penalties.

    Product Safety Sterility testing ensures the safety of products by preventing contamination and microbial growth. This is particularly important in industries where human health is at risk, such as pharmaceuticals and medical devices.

    Quality Assurance Sterility testing supports quality assurance and quality control by ensuring that products meet established standards for purity and sterility.

    Sterility and Microbial Limit Testing involves a series of steps to ensure the sterility and purity of products. The following sections provide detailed information on test conditions and methodology.

    Sample Preparation Procedures

    Step Description

    --- ---

    1 Sampling from production batches or final products

    2 Preparation of samples for testing (e.g., aseptic processing, sterile filtration)

    Testing Methods

    Test Method Purpose

    --- --- ---

    Sterility Testing Membrane Filtration (MF), Bacterial End-Point Titer (BET) To determine the presence or absence of microorganisms in products.

    Microbial Limit Testing Bioburden Testing, Direct Inoculation To determine the level of microbial contamination in products.

    Validation Requirements

  • Validation of testing methods
  • Validation of test equipment and instruments
  • Validation of personnel conducting tests
  • Control Measures

  • Implementation of control measures to prevent microbial growth and contamination
  • Monitoring of environmental conditions to ensure sterile processing environments
  • Training of personnel on aseptic handling and testing procedures
  • Sterility and Microbial Limit Testing is governed by various international and national standards. These standards are continually evolving to meet the changing needs of industries that require sterility testing.

    Key Standards and Their Scope

    Standard Number Title Scope

    --- --- ---

    ISO 11137:2012 Sterilization of health care products -- Moist heat -- Requirements for demonstration of sterilizing effectiveness Applies to the validation of moist heat sterilization processes for medical devices, including instruments, equipment, and implantable devices.

    ISO 11138-1:2017 Sterilization of single-use medical instruments and equipment -- Requirements for validation and routine control of sterilization by moist heat Covers the requirements for validation and routine control of sterilization by moist heat for single-use medical instruments and equipment.

    Compliance with relevant standards is mandatory for industries that require sterility testing. Non-compliance can lead to product recalls, reputational damage, and even regulatory penalties.

    Industry-Specific Standards

    Industry Standard Number Title

    --- --- ---

    Pharmaceutical ISO 11137:2012 Sterilization of health care products -- Moist heat -- Requirements for demonstration of sterilizing effectiveness

    Medical Device EN 556-1:2002 Sterilization requirements for medical devices

    Standards evolve and get updated regularly to reflect advances in technology, changes in regulations, and emerging industry needs.

    Key Standards and Their Scope

    Standard Number Title Scope

    --- --- ---

    ISO 11137:2012 Sterilization of health care products -- Moist heat -- Requirements for demonstration of sterilizing effectiveness Applies to the validation of moist heat sterilization processes for medical devices, including instruments, equipment, and implantable devices.

    ISO 11138-1:2017 Sterilization of single-use medical instruments and equipment -- Requirements for validation and routine control of sterilization by moist heat Covers the requirements for validation and routine control of sterilization by moist heat for single-use medical instruments and equipment.

    Compliance with relevant standards is mandatory for industries that require sterility testing.

    Industry-Specific Standards

    Industry Standard Number Title

    --- --- ---

    Pharmaceutical ISO 11137:2012 Sterilization of health care products -- Moist heat -- Requirements for demonstration of sterilizing effectiveness

    Medical Device EN 556-1:2002 Sterilization requirements for medical devices

    Sterility and Microbial Limit Testing involves a series of steps to ensure the sterility and purity of products.

    Sample Preparation Procedures

    Step Description

    --- ---

    1 Sampling from production batches or final products

    2 Preparation of samples for testing (e.g., aseptic processing, sterile filtration)

    Testing Methods

    Test Method Purpose

    --- --- ---

    Sterility Testing Membrane Filtration (MF), Bacterial End-Point Titer (BET) To determine the presence or absence of microorganisms in products.

    Microbial Limit Testing Bioburden Testing, Direct Inoculation To determine the level of microbial contamination in products.

    Validation Requirements

  • Validation of testing methods
  • Validation of test equipment and instruments
  • Validation of personnel conducting tests
  • Control Measures

  • Implementation of control measures to prevent microbial growth and contamination
  • Monitoring of environmental conditions to ensure sterile processing environments
  • Training of personnel on aseptic handling and testing procedures
  • Need help or have a question?
    Contact us for prompt assistance and solutions.

    Latest News

    View all

    JOIN US
    Want to make a difference?

    Careers