EUROLAB
iso-14644-1-cleanroom-classification-by-particle-count
Sterility and Microbial Limit Testing 21 CFR Part 211.113 Control of Microbiological Contamination21 CFR Part 211.165 Testing and Release for Distribution21 CFR Part 211.167 Special Testing RequirementsAOAC 2003.01 Testing for Escherichia coli and ColiformsAOAC 2003.07 Microbial Enumeration for Nutritional SupplementsAOAC 966.23 Microbial Limits in CosmeticsEN 556-1 Requirements for Medical Devices Labeled ‘Sterile’EN 556-2 Requirements for Sterile Barrier SystemsEN 868-1 Packaging Materials for Terminally Sterilized Medical DevicesEN 868-2 Sterilization WrapsEN 868-3 Paper for Use in SterilizationEN 868-4 Paper Bags for Steam SterilizationEN 868-5 Heat Sealable PouchesEN 868-6 Paper for Low Temperature SterilizationEN 868-7 Nonwoven WrapsEN 868-8 Reusable Textiles for Sterile Barrier SystemsEN ISO 11607-1 Packaging for Terminally Sterilized Medical Devices – RequirementsEN ISO 11607-2 Packaging Validation RequirementsEP 2.6.1 Sterility Testing of Finished Dosage FormsEP 2.6.12 Microbiological Examination of Non-Sterile Products: Microbial Enumeration TestsEP 2.6.13 Microbiological Examination of Non-Sterile Products: Test for Specified MicroorganismsFDA BAM Chapter 10 Listeria monocytogenes DetectionFDA BAM Chapter 14 Bacillus cereus TestingFDA BAM Chapter 18 Microbial Limits for CosmeticsFDA BAM Chapter 3 Aerobic Plate Count for Food and SupplementsFDA BAM Chapter 4 Enumeration of Yeast and MoldFDA BAM Chapter 5 Coliforms and E. coli DetectionFDA BAM Chapter 7 Staphylococcus aureus DetectionFDA BAM Chapter 8 Salmonella DetectionICH Q10 Pharmaceutical Quality SystemICH Q6A Specifications for New Drug SubstancesICH Q6B Specifications for Biotechnological ProductsICH Q7 GMP for Active Pharmaceutical IngredientsICH Q9 Quality Risk ManagementISO 11135 Validation of Sterilization by Ethylene OxideISO 11137-1 Sterilization of Healthcare Products – RadiationISO 11137-2 Establishing the Sterilization DoseISO 11137-3 Guidance on Dosimetric Aspects for Radiation SterilizationISO 11138-1 Biological Indicators – General RequirementsISO 11138-2 Biological Indicators for Ethylene Oxide Sterilization ProcessesISO 11138-3 Biological Indicators for Steam Sterilization ProcessesISO 11138-4 Biological Indicators for Dry Heat Sterilization ProcessesISO 11138-5 Biological Indicators for Low-Temperature Steam and FormaldehydeISO 11737-1 Bioburden Determination on Medical DevicesISO 11737-2 Tests of Sterility Assurance for Medical DevicesISO 13408-1 Aseptic Processing of Healthcare ProductsISO 13408-2 Sterilizing FiltrationISO 13408-3 Lyophilization for Aseptic ProcessingISO 13408-4 Clean-in-Place for Aseptic ProcessingISO 13408-5 Sterilization-in-PlaceISO 13408-6 Isolator Systems for Aseptic ProcessingISO 13408-7 Aseptic ConnectionsISO 14160 Sterilization of Medical Devices Using Liquid Chemical SterilantsISO 14644-10 Classification of Surface Chemical CleanlinessISO 14644-2 Cleanroom Monitoring to Provide Evidence of CleanlinessISO 14644-3 Test Methods for CleanroomsISO 14644-4 Design, Construction and Start-Up of CleanroomsISO 14644-5 Operations in CleanroomsISO 14644-6 VocabularyISO 14644-7 Separative Devices (Clean Air Hoods, Gloveboxes, etc.)ISO 14644-8 Airborne Molecular ContaminationISO 14644-9 Classification of Surface Particle CleanlinessISO 14698-1 Biocontamination Control in Cleanrooms and Controlled EnvironmentsISO 14698-2 Evaluation Methods for Biocontamination ControlISO 14937 General Requirements for Sterilization ProcessesISO 15883-1 Washer-Disinfectors for Medical DevicesISO 15883-2 Washer-Disinfectors for Surgical InstrumentsISO 15883-3 Washer-Disinfectors for Human Waste ContainersISO 15883-4 Washer-Disinfectors for Thermolabile EndoscopesISO 15883-5 Test Soils and Methods for Washer-DisinfectorsISO 15883-6 Washer-Disinfectors for Baby Bottles and UtensilsISO 17665-1 Moist Heat Sterilization of Healthcare ProductsISO 17665-2 Guidance on Moist Heat Sterilization ValidationISO 18362 Manufacture of Sterile Medicinal ProductsJP 4.05 Sterility Testing for Injectable ProductsJP 4.06 Microbial Limit Tests for Pharmaceutical ProductsPDA TR 1 Sterility Testing GuidelinePDA TR 27 Pharmaceutical Package IntegrityPDA TR 28 Process Simulation TestingPDA TR 36 Isolator Systems for Sterility AssurancePDA TR 69 Bioburden and Cleanroom Microbial ControlPDA TR 70 Sterilization of Drug Products by Moist HeatPh. Eur. 2.6.30 Bacterial Endotoxins – LAL TestPh. Eur. 5.1.10 Guidelines for Viral Safety of Biotechnological ProductsPh. Eur. 5.1.2 Biological Indicators for Sterilization ProcessesPh. Eur. 5.1.4 Cleanroom and Isolator Environmental MonitoringPh. Eur. 5.1.6 Container Closure Integrity for Sterile ProductsPh. Eur. 5.1.8 Microbiological Quality of Herbal PreparationsTGA TG-GMP Sterility Requirements for Medicinal ProductsUSP <1211> Sterilization and Sterility AssuranceUSP <1222> Terminally Sterilized Drug ProductsUSP <1229> Sterilization of Compendial ArticlesUSP <1231> Water for Pharmaceutical PurposesUSP <2021> Microbiological Testing of Nutritional and Dietary SupplementsUSP <2022> Microbiological Testing of Nonsterile Personal Care ProductsUSP <55> Biological Indicators – Resistance Performance TestsUSP <61.1> Microbial Limit Testing for CosmeticsUSP <61> Microbial Enumeration Test for Non-Sterile ProductsUSP <62> Test for Specified Microorganisms in Pharmaceutical ProductsUSP <71> Sterility Test for Parenteral Drug Products

ISO 14644-1 Cleanroom Classification by Particle Count: Eurolabs Testing Services

The International Organization for Standardization (ISO) has established a series of standards governing the classification of cleanrooms, including ISO 14644-1. This standard provides guidelines for the design, construction, and operation of cleanrooms to ensure a controlled environment for manufacturing processes.

Overview of Relevant Standards

  • ISO 14644-1:2015 - Cleanrooms and associated controlled environments - Part 1: Classification of air cleanliness
  • ASTM E1559-16 - Standard Guide for Selecting and Evaluating Airborne Particle Samplers for Cleanroom Monitoring
  • EN 12765 - Cleanrooms and associated controlled environments - Requirements for monitoring the cleanliness of air
  • TSE ISO/TS 14644-1:2016 - Cleanrooms and associated controlled environments - Part 1: Classification of air cleanliness (Turkish Standard)
  • Legal and Regulatory Framework

    Governments worldwide have implemented regulations to ensure compliance with cleanroom standards, including:

  • European Unions GMP Guidelines (Good Manufacturing Practice)
  • US FDAs cGMP Regulations (Current Good Manufacturing Practices)
  • Japanese Ministry of Health, Labour and Welfares Pharmaceutical Affairs Law
  • International and National Standards

    The International Organization for Standardization (ISO) develops and publishes standards to facilitate international trade. EUROLAB adheres to ISO 9001:2015 Quality Management System, ensuring the highest level of quality in its testing services.

    Standard Development Organizations

    Key standard development organizations involved in cleanroom standards are:

  • ISO (International Organization for Standardization)
  • ASTM International (American Society for Testing and Materials)
  • CEN (European Committee for Standardization)
  • Evolution of Standards

    Standards undergo regular revisions to address emerging needs and technologies. The latest revision, ISO 14644-1:2015, updates the classification system to enhance accuracy and precision.

    Standard Numbers and Scope

    ISO 14644-1:2015 is a widely accepted standard for cleanroom classification. It establishes four cleanliness classes (A, B, C, D) based on particle counts in various sizes.

    Industry Compliance Requirements

    Cleanroom classification is essential for industries requiring controlled environments, such as:

  • Pharmaceutical and biotechnology
  • Electronics manufacturing
  • Aerospace and defense
  • Inadequate cleanrooms can compromise product quality, safety, and regulatory compliance. Regular testing ensures that cleanrooms meet industry standards.

    Why ISO 14644-1 Cleanroom Classification by Particle Count is Required

    The need for cleanroom classification arises from the requirement to maintain a controlled environment in various industries. This standard provides a comprehensive framework for air cleanliness classification, ensuring that manufacturing processes meet necessary quality and safety standards.

    Business and Technical Reasons for Conducting Testing

    Cleanroom classification testing serves several purposes:

  • Ensures product quality and reliability
  • Enhances regulatory compliance
  • Supports business growth by maintaining industry standards
  • Consequences of Not Performing This Test

    Failure to conduct regular cleanroom classification tests can result in:

  • Loss of customer trust
  • Regulatory penalties and fines
  • Product recalls and liability issues
  • Industries and Sectors Requiring Cleanroom Classification

    Cleanrooms are critical for industries requiring precise control over environmental conditions, such as:

  • Pharmaceutical manufacturing (API, vaccines)
  • Electronics assembly and testing (ICs, semiconductors)
  • Aerospace and defense (munitions, spacecraft components)
  • Risk Factors and Safety Implications

    Inadequate cleanroom classification can lead to contamination, product failure, or even safety hazards.

    Quality Assurance and Quality Control Aspects

    Eurolab adheres to ISO 9001:2015 quality management principles, ensuring accurate testing results.

    Contribution to Product Safety and Reliability

    Cleanroom classification is essential for maintaining product safety and reliability. Regular testing ensures that manufacturing processes meet industry standards.

    Competitive Advantages of Having This Testing Performed

    Companies prioritizing cleanroom classification gain a competitive edge by demonstrating commitment to quality and regulatory compliance.

    Cost-Benefit Analysis of Performing This Test

    While the initial investment in cleanroom classification testing may seem high, the long-term benefits far outweigh the costs. By maintaining industry standards, companies can reduce risks associated with product contamination or failure.

    Step-by-Step Explanation of Testing Conducted by Eurolab

    The following steps outline the process for conducting ISO 14644-1 cleanroom classification testing:

    1. Sample Preparation: Eurolab collects representative air samples from designated locations within the cleanroom.

    2. Testing Equipment and Instruments: High-sensitivity particle counters (HSPCs) are used to measure airborne particles in various sizes.

    3. Data Analysis: The collected data is analyzed according to ISO 14644-1:2015 guidelines, determining the cleanliness class of the cleanroom.

    Particle Counting Methods

    Eurolab employs established methods for measuring particle counts:

  • Optical Particle Counter (OPC) method
  • Electrical Low Pressure Impactor (ELPI) method
  • Testing Location and Sampling Plan

    The testing location is designated by the customer, ensuring that representative samples are collected from areas critical to manufacturing processes.

    Data Interpretation and Reporting

    Eurolab provides detailed reports outlining test results, including:

  • Cleanliness class classification
  • Particle count data for various sizes
  • Recommendations for improvement
  • Cleanroom Classification Testing Methods

    Eurolab offers the following testing methods to determine cleanliness classes:

  • ISO 14644-1:2015 (clean air classification)
  • ASTM E1559-16 (airborne particle samplers)
  • Frequency of Cleanroom Classification Testing

    Regular testing is essential for maintaining industry standards. Typically, cleanrooms are tested annually or semi-annually, depending on factors such as process complexity and product criticality.

    By following this comprehensive guide, you can ensure that your cleanroom meets the necessary standards for air cleanliness classification.

    Conclusion

    Cleanroom classification by particle count is a crucial aspect of maintaining industry standards in various sectors. By adhering to ISO 14644-1 guidelines and employing accurate testing methods, companies like Eurolab provide confidence to customers regarding product quality and reliability. Regular cleanroom classification testing ensures that manufacturing processes meet regulatory requirements and minimize risks associated with contamination or failure.

    By following this comprehensive guide, you can ensure that your cleanroom meets the necessary standards for air cleanliness classification.

    In conclusion, ISO 14644-1 cleanroom classification by particle count is an essential aspect of maintaining industry standards in various sectors. By adhering to ISO guidelines and employing accurate testing methods, companies like Eurolab provide confidence to customers regarding product quality and reliability. Regular cleanroom classification testing ensures that manufacturing processes meet regulatory requirements and minimize risks associated with contamination or failure.

    Frequently Asked Questions (FAQs)

  • Q: What is the purpose of cleanroom classification?
  • A: Cleanroom classification is essential for maintaining a controlled environment in various industries, ensuring product quality and reliability.

  • Q: How often should cleanrooms be tested?
  • A: Regular testing is recommended annually or semi-annually, depending on factors such as process complexity and product criticality.

  • Q: What are the consequences of not performing this test?
  • A: Failure to conduct regular cleanroom classification tests can result in loss of customer trust, regulatory penalties, and product recalls.

    Glossary

  • Cleanroom: A controlled environment designed to minimize contamination risks.
  • Airborne particles: Particles suspended in the air, which can compromise product quality or safety.
  • ISO 14644-1:2015: International standard for cleanroom classification and air cleanliness.
  • Eurolabs Commitment

    Eurolab adheres to ISO 9001:2015 Quality Management System principles, ensuring accurate testing results. Our team of experts is dedicated to providing exceptional service and ensuring customer satisfaction.

    By choosing Eurolab for your cleanroom classification needs, you can rest assured that our expertise and commitment to quality will help you maintain industry standards. Contact us today to learn more about our services and schedule a testing appointment.

    Need help or have a question?
    Contact us for prompt assistance and solutions.

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