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iso-18362-manufacture-of-sterile-medicinal-products
Sterility and Microbial Limit Testing 21 CFR Part 211.113 Control of Microbiological Contamination21 CFR Part 211.165 Testing and Release for Distribution21 CFR Part 211.167 Special Testing RequirementsAOAC 2003.01 Testing for Escherichia coli and ColiformsAOAC 2003.07 Microbial Enumeration for Nutritional SupplementsAOAC 966.23 Microbial Limits in CosmeticsEN 556-1 Requirements for Medical Devices Labeled ‘Sterile’EN 556-2 Requirements for Sterile Barrier SystemsEN 868-1 Packaging Materials for Terminally Sterilized Medical DevicesEN 868-2 Sterilization WrapsEN 868-3 Paper for Use in SterilizationEN 868-4 Paper Bags for Steam SterilizationEN 868-5 Heat Sealable PouchesEN 868-6 Paper for Low Temperature SterilizationEN 868-7 Nonwoven WrapsEN 868-8 Reusable Textiles for Sterile Barrier SystemsEN ISO 11607-1 Packaging for Terminally Sterilized Medical Devices – RequirementsEN ISO 11607-2 Packaging Validation RequirementsEP 2.6.1 Sterility Testing of Finished Dosage FormsEP 2.6.12 Microbiological Examination of Non-Sterile Products: Microbial Enumeration TestsEP 2.6.13 Microbiological Examination of Non-Sterile Products: Test for Specified MicroorganismsFDA BAM Chapter 10 Listeria monocytogenes DetectionFDA BAM Chapter 14 Bacillus cereus TestingFDA BAM Chapter 18 Microbial Limits for CosmeticsFDA BAM Chapter 3 Aerobic Plate Count for Food and SupplementsFDA BAM Chapter 4 Enumeration of Yeast and MoldFDA BAM Chapter 5 Coliforms and E. coli DetectionFDA BAM Chapter 7 Staphylococcus aureus DetectionFDA BAM Chapter 8 Salmonella DetectionICH Q10 Pharmaceutical Quality SystemICH Q6A Specifications for New Drug SubstancesICH Q6B Specifications for Biotechnological ProductsICH Q7 GMP for Active Pharmaceutical IngredientsICH Q9 Quality Risk ManagementISO 11135 Validation of Sterilization by Ethylene OxideISO 11137-1 Sterilization of Healthcare Products – RadiationISO 11137-2 Establishing the Sterilization DoseISO 11137-3 Guidance on Dosimetric Aspects for Radiation SterilizationISO 11138-1 Biological Indicators – General RequirementsISO 11138-2 Biological Indicators for Ethylene Oxide Sterilization ProcessesISO 11138-3 Biological Indicators for Steam Sterilization ProcessesISO 11138-4 Biological Indicators for Dry Heat Sterilization ProcessesISO 11138-5 Biological Indicators for Low-Temperature Steam and FormaldehydeISO 11737-1 Bioburden Determination on Medical DevicesISO 11737-2 Tests of Sterility Assurance for Medical DevicesISO 13408-1 Aseptic Processing of Healthcare ProductsISO 13408-2 Sterilizing FiltrationISO 13408-3 Lyophilization for Aseptic ProcessingISO 13408-4 Clean-in-Place for Aseptic ProcessingISO 13408-5 Sterilization-in-PlaceISO 13408-6 Isolator Systems for Aseptic ProcessingISO 13408-7 Aseptic ConnectionsISO 14160 Sterilization of Medical Devices Using Liquid Chemical SterilantsISO 14644-1 Cleanroom Classification by Particle CountISO 14644-10 Classification of Surface Chemical CleanlinessISO 14644-2 Cleanroom Monitoring to Provide Evidence of CleanlinessISO 14644-3 Test Methods for CleanroomsISO 14644-4 Design, Construction and Start-Up of CleanroomsISO 14644-5 Operations in CleanroomsISO 14644-6 VocabularyISO 14644-7 Separative Devices (Clean Air Hoods, Gloveboxes, etc.)ISO 14644-8 Airborne Molecular ContaminationISO 14644-9 Classification of Surface Particle CleanlinessISO 14698-1 Biocontamination Control in Cleanrooms and Controlled EnvironmentsISO 14698-2 Evaluation Methods for Biocontamination ControlISO 14937 General Requirements for Sterilization ProcessesISO 15883-1 Washer-Disinfectors for Medical DevicesISO 15883-2 Washer-Disinfectors for Surgical InstrumentsISO 15883-3 Washer-Disinfectors for Human Waste ContainersISO 15883-4 Washer-Disinfectors for Thermolabile EndoscopesISO 15883-5 Test Soils and Methods for Washer-DisinfectorsISO 15883-6 Washer-Disinfectors for Baby Bottles and UtensilsISO 17665-1 Moist Heat Sterilization of Healthcare ProductsISO 17665-2 Guidance on Moist Heat Sterilization ValidationJP 4.05 Sterility Testing for Injectable ProductsJP 4.06 Microbial Limit Tests for Pharmaceutical ProductsPDA TR 1 Sterility Testing GuidelinePDA TR 27 Pharmaceutical Package IntegrityPDA TR 28 Process Simulation TestingPDA TR 36 Isolator Systems for Sterility AssurancePDA TR 69 Bioburden and Cleanroom Microbial ControlPDA TR 70 Sterilization of Drug Products by Moist HeatPh. Eur. 2.6.30 Bacterial Endotoxins – LAL TestPh. Eur. 5.1.10 Guidelines for Viral Safety of Biotechnological ProductsPh. Eur. 5.1.2 Biological Indicators for Sterilization ProcessesPh. Eur. 5.1.4 Cleanroom and Isolator Environmental MonitoringPh. Eur. 5.1.6 Container Closure Integrity for Sterile ProductsPh. Eur. 5.1.8 Microbiological Quality of Herbal PreparationsTGA TG-GMP Sterility Requirements for Medicinal ProductsUSP <1211> Sterilization and Sterility AssuranceUSP <1222> Terminally Sterilized Drug ProductsUSP <1229> Sterilization of Compendial ArticlesUSP <1231> Water for Pharmaceutical PurposesUSP <2021> Microbiological Testing of Nutritional and Dietary SupplementsUSP <2022> Microbiological Testing of Nonsterile Personal Care ProductsUSP <55> Biological Indicators – Resistance Performance TestsUSP <61.1> Microbial Limit Testing for CosmeticsUSP <61> Microbial Enumeration Test for Non-Sterile ProductsUSP <62> Test for Specified Microorganisms in Pharmaceutical ProductsUSP <71> Sterility Test for Parenteral Drug Products

Comprehensive Guide to ISO 18362 Manufacture of Sterile Medicinal Products Laboratory Testing Service Provided by Eurolab

ISO 18362 is a widely recognized international standard that governs the manufacture of sterile medicinal products. This standard ensures that sterile medicinal products are manufactured in a controlled environment, minimizing the risk of contamination and ensuring product safety.

Relevant Standards:

  • ISO 11137-1:2012A1:2020 (Sterilization of health care products -- Moist heat sterilization)
  • ISO 11607-1:2019 (Packaging for terminally sterilized medical devices -- Part 1: Requirements for materials, sterile barrier systems and packaging systems)
  • ISO 13485:2016 (Medical devices -- Quality management systems -- Requirements for regulatory purposes)
  • EU GMP Annex 1 (Manufacture of Sterile Medicinal Products)
  • International and National Standards:

    ISO 18362 is an international standard developed by the International Organization for Standardization (ISO) in collaboration with national standards bodies. The European Committee for Standardization (CEN), American Society for Testing and Materials (ASTM), and other regional organizations have also adopted this standard.

    Standard Development Organizations:

    The ISO/TC 198 committee is responsible for the development of international standards related to sterilization, including ISO 18362. National standards bodies, such as CEN in Europe, ASTM in North America, and TSE in Turkey, are involved in the development and adoption of these standards.

    Standard Evolution and Updates:

    ISO standards are reviewed every five years, and updates are made to reflect changes in technology, regulations, or industry best practices. The last update to ISO 18362 was published in 2020, incorporating changes to ensure compatibility with other relevant standards.

    Standard Numbers and Scope:

    The following standard numbers and scopes apply to ISO 18362:

  • ISO 18362:2016 (Manufacture of sterile medicinal products -- Requirements for documentation and maintenance of the manufacturing process)
  • ISO/TS 16603-1:2020 (Manufacture of sterile medicinal products -- Validation of processes)
  • Standard Compliance Requirements:

    Compliance with ISO 18362 is mandatory for manufacturers of sterile medicinal products, as it ensures product safety and quality. Regulatory authorities, such as the US FDA and EU EMA, require compliance with this standard.

    Consequences of Non-Compliance:

    Failure to comply with ISO 18362 can result in severe consequences, including:

  • Product recalls
  • Regulatory fines and penalties
  • Loss of market access
  • Damage to reputation and brand image
  • Industries and Sectors Requiring This Testing:

    The following industries and sectors require compliance with ISO 18362:

  • Pharmaceutical manufacturers
  • Biotechnology companies
  • Medical device manufacturers
  • Hospitals and healthcare institutions
  • Risk Factors and Safety Implications:

    Contamination of sterile medicinal products can result in serious health consequences, including infections and adverse reactions. Compliance with ISO 18362 minimizes the risk of contamination.

    Quality Assurance and Quality Control Aspects:

    ISO 18362 ensures that manufacturers have a documented quality management system in place to ensure product safety and quality.

    Competitive Advantages:

    Compliance with ISO 18362 provides several competitive advantages, including:

  • Increased market access
  • Improved reputation and brand image
  • Reduced regulatory risk
  • Enhanced customer confidence
  • Cost-Benefit Analysis:

    The cost of compliance with ISO 18362 is relatively low compared to the benefits gained in terms of product safety, quality, and regulatory compliance.

    Why This Test Is Needed and Required:

    ISO 18362 is required for manufacturers of sterile medicinal products to ensure product safety and quality. The test assesses the manufacturers ability to control contamination risks and maintain a clean environment.

    Business and Technical Reasons for Conducting ISO 18362 Testing:

    Conducting ISO 18362 testing ensures compliance with regulatory requirements, minimizes the risk of contamination, and maintains product quality.

    Consequences of Not Performing This Test:

    Failure to conduct ISO 18362 testing can result in severe consequences, including:

  • Product recalls
  • Regulatory fines and penalties
  • Loss of market access
  • Damage to reputation and brand image
  • Industries and Sectors Requiring This Testing:

    The following industries and sectors require compliance with ISO 18362:

  • Pharmaceutical manufacturers
  • Biotechnology companies
  • Medical device manufacturers
  • Hospitals and healthcare institutions
  • Risk Factors and Safety Implications:

    Contamination of sterile medicinal products can result in serious health consequences, including infections and adverse reactions. Compliance with ISO 18362 minimizes the risk of contamination.

    Quality Assurance and Quality Control Aspects:

    ISO 18362 ensures that manufacturers have a documented quality management system in place to ensure product safety and quality.

    Competitive Advantages:

    Compliance with ISO 18362 provides several competitive advantages, including:

  • Increased market access
  • Improved reputation and brand image
  • Reduced regulatory risk
  • Enhanced customer confidence
  • Cost-Benefit Analysis:

    The cost of compliance with ISO 18362 is relatively low compared to the benefits gained in terms of product safety, quality, and regulatory compliance.

    ISO 18362 laboratory testing involves the following steps:

    1. Sampling: Representative samples are taken from the manufacturing process.

    2. Testing: The samples are tested for contamination using techniques such as bacterial endotoxin testing or particle counting.

    3. Reporting: The test results are reported to the manufacturer and regulatory authorities.

    Laboratory Equipment and Reagents:

    ISO 18362 laboratory testing requires specialized equipment, including:

  • Bacterial endotoxin testing instruments (e.g., LAL assay)
  • Particle counters
  • Microscopes
  • Test Methods:

    The following test methods are used in ISO 18362 laboratory testing:

    1. Bacterial Endotoxin Testing: Measures the presence of bacterial endotoxins.

    2. Particle Counting: Measures the number and size of particles present.

    3. Microbiological Testing: Identifies microorganisms present.

    Interpretation of Test Results:

    Test results are interpreted according to the standard requirements, which include:

    1. Pass/Fail Criteria: Samples that fail to meet pass/fail criteria require retesting or corrective action.

    2. Action Levels: Manufacturers must take corrective action when test results exceed specified limits.

    Laboratory Accreditation and Certification:

    ISO 18362 laboratory testing requires accreditation and certification from recognized accrediting bodies, such as the International Laboratory Accreditation Cooperation (ILAC).

    This comprehensive guide to ISO 18362 provides an in-depth understanding of the standard requirements, laboratory testing procedures, and competitive advantages. Manufacturers of sterile medicinal products must ensure compliance with this standard to maintain product safety and quality.

    Conclusion:

    ISO 18362 is a critical standard for manufacturers of sterile medicinal products, ensuring product safety and quality. Compliance with this standard requires documentation and maintenance of the manufacturing process, validation of processes, and laboratory testing. The benefits of compliance include increased market access, improved reputation and brand image, reduced regulatory risk, and enhanced customer confidence.

    Recommendations:

    Manufacturers of sterile medicinal products should:

    1. Develop a Quality Management System: Ensure a documented quality management system is in place to control contamination risks.

    2. Conduct Laboratory Testing: Perform laboratory testing according to ISO 18362 requirements.

    3. Maintain Records: Keep accurate records of manufacturing processes, testing results, and corrective actions.

    By following these recommendations, manufacturers can ensure compliance with ISO 18362 and maintain product safety and quality.

    References:

    1. ISO 11137-1:2012A1:2020 (Sterilization of health care products -- Moist heat sterilization)

    2. ISO 11607-1:2019 (Packaging for terminally sterilized medical devices -- Part 1: Requirements for materials, sterile barrier systems and packaging systems)

    3. ISO 13485:2016 (Medical devices -- Quality management systems -- Requirements for regulatory purposes)

    4. EU GMP Annex 1 (Manufacture of Sterile Medicinal Products)

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