EUROLAB
usp-797-stability-testing-of-sterile-preparations-in-cleanrooms
Stability Studies (ICH Guidelines) BP Appendix XVI Stability of Finished Products with PreservativesBP Stability Evaluation of Modified Release PreparationsEMA CHMP/QWP/609/2014 Quality Requirements for Stability of BiosimilarsEMA CPMP/QWP/122/02 Stability Testing for Transdermal PatchesEMA Guideline for Stability of Veterinary Medicinal ProductsEMA Guideline on Holding Times for Bulk Products (Stability Implication)EMA Guideline on Stability Testing for Liposomal Drug FormulationsEMA Guideline on Stability Testing for Orally Inhaled ProductsEMA Reflection Paper on Stability for Polymers in Drug DeliveryEMA Reflection Paper on Stability of Advanced Therapies (ATMPs)EMA Stability Testing for Nanoparticle FormulationsEMA Stability Testing in Pediatric FormulationsEMA Stability Testing of Drug-Device Combination ProductsEP 1.2.1 Drug Substance Stability in Multisource SubmissionsEP 2.9.5 Uniformity of Mass Post-Stability TestingEP 3.2.1 Container Closure System Stability EvaluationEP 5.20 Climatic Conditions in Stability Storage ChambersEP 6.0 Stability Testing Requirements for MonographsEP 6.1 Real-Time Stability Testing of Biological ExtractsEP Climatic Zones IVa and IVb for ASEAN and African MarketsFDA 21 CFR 211.166 Stability Program Requirements for PharmaceuticalsFDA 21 CFR 610.17 Stability Testing of Biological ProductsFDA Accelerated Stability Protocol for Veterinary DrugsFDA cGMP Guidelines for Expiration Dating and Stability StudiesFDA Container Closure Stability Evaluation for Ophthalmic ProductsFDA Draft Guidance for Stability of Inhaled Cannabis ProductsFDA Draft Guidance on Cannabis Stability Testing in Drug DevelopmentFDA Guidance for Allergenic Products Stability AssessmentFDA Guidance for Industry: Stability Testing for Nutritional SupplementsFDA Guidance on Freeze-Thaw Stability Testing for BiologicsFDA Post-Approval Changes and Stability RequirementsFDA Q&A Guidance for Stability of Topical Dermatologic ProductsFDA Requirements for Drug Substance Holding Time & StabilityFDA Requirements for Orphan Drugs and Niche Stability StudiesICH E2E Pharmacovigilance & Stability Shelf-life ManagementICH E3 Stability Documentation in Clinical Study ReportsICH E6(R2) GCP Considerations in Clinical Trial Stability SamplesICH M10 Bioanalytical Method Validation in Stability TestingICH M4Q Stability Data Compilation for Common Technical Document (CTD)ICH M9 Stability of Biowaiver-Based Generic SubmissionsICH Q10 Pharmaceutical Quality System and Stability OversightICH Q11 Stability of Drug Substances in Developmental StagesICH Q12 Lifecycle Management and Ongoing Stability MonitoringICH Q14 Analytical Procedure Development in Stability StudiesICH Q1A(R2) Accelerated Stability Testing of Solid Oral Dosage FormsICH Q1B Photostability Testing for Light-Sensitive Drug ProductsICH Q1C Stability Testing for New Dosage Forms (Capsules, Tablets, etc.)ICH Q1D Bracketing and Matrixing Design Stability Protocol DevelopmentICH Q1E Evaluation of Stability Data for Regulatory SubmissionsICH Q1F Stability Data Requirements for Global RegistrationICH Q2(R1) Validation of Analytical Procedures in Stability StudiesICH Q3B(R2) Stability Testing of Impurities in Drug ProductsICH Q3C Residual Solvent Stability in Finished Dosage FormsICH Q4 Guidelines for Pharmacopoeial Stability HarmonizationICH Q4B Annex Stability-Related Harmonization for Global FilingICH Q5C Stability Testing of Biotechnological/Biological ProductsICH Q5D Derivation and Stability of Cell SubstratesICH Q6B Specifications Testing for Biotech Products in Long-Term StudiesICH Q8 Design Space for Stability-Critical ParametersICH Q9 Risk-Based Stability Planning and Protocol DesignICH S3B Photostability of Biologics in Animal StudiesICH S4 Stability of New Veterinary Drug Substances and ProductsICH S6(R1) Preclinical Stability of Biotech ProductsISO 10993-1 Biocompatibility Stability Studies in Medical DevicesISO 11607 Package Integrity Stability for Sterile Medical DevicesISO 13408 Stability Testing of Aseptic Processing SystemsISO 14644 Environmental Monitoring for Stability ChambersISO 14971 Risk Management Related to Stability FailuresISO 15378 GMP for Primary Packaging Stability InteractionsISO 17025 Stability Testing Accreditation RequirementsISO 17034 Reference Material Stability and HomogeneityISO 20387 Stability Assessment in Biobanking Sample StorageISO 21973 Transport Stability of Cell-Based TherapiesISO 9001:2015 Quality System Requirements for Stability ProgramsUSP <1046> Cellular and Gene Therapy Product StabilityUSP <1049> Excipient Stability and Shelf-Life EvaluationUSP <1079> Storage and Stability Testing in Distribution SystemsUSP <1086> Impurities Testing within Stability ProtocolsUSP <1090> Assessment of Drug Product Performance Post StabilityUSP <1118> Monitoring Stability in Storage and Transport ConditionsUSP <1168> Stability Testing for RadiopharmaceuticalsUSP <1191> Stability Considerations in Compounding Pharmacy ProductsUSP <1224> Transfer of Analytical Procedures in Stability StudiesUSP <1225> Validation of Compendial Procedures in Stability ContextUSP <1226> Verification of Compendial Procedures Post-StabilityUSP <671> Stability Testing of Packaging MaterialsUSP <795> Stability Evaluation of Nonsterile PreparationsWHO Annex 10 Stability Testing of Active Pharmaceutical IngredientsWHO Annex 7 Stability of Reconstituted Lyophilized ProductsWHO Annex 9 Stability for Zoonotic Biological ProductsWHO Good Storage and Distribution Practices for StabilityWHO Guidelines for Stability of DNA and mRNA VaccinesWHO Guidelines on Stability of Combination ARV TherapiesWHO Stability of Monoclonal Antibodies Under Accelerated ConditionsWHO Stability Requirements for Medical Oxygen and InhalersWHO Stability Testing for Pre-Filled Syringes and Auto-InjectorsWHO Temperature Mapping and Qualification of Stability ChambersWHO TRS 1003 Stability Protocols for Combination ProductsWHO TRS 1010 Stability Testing for Vaccines under Cold Chain ConditionsWHO TRS 1019 Stability Testing of Blood and Blood ProductsWHO TRS 953 Climatic Zone-Based Stability Testing for Global MarketsWHO TRS 970 Real-Time Stability Assessment for WHO PrequalificationWHO TRS 992 Long-Term Stability Testing for Herbal Medicinal Products

Comprehensive Guide to USP <797> Stability Testing of Sterile Preparations in Cleanrooms: A Laboratory Testing Service Provided by Eurolab

USP <797> is a widely accepted standard for the preparation and testing of sterile preparations in cleanrooms. This standard, published by the United States Pharmacopeia (USP), outlines the requirements for the preparation, storage, handling, and labeling of sterile preparations.

The Legal and Regulatory Framework

The legal and regulatory framework surrounding USP <797> is complex and far-reaching. The Food and Drug Administration (FDA) has adopted USP <797> as a guidance document for the preparation and testing of sterile preparations in cleanrooms. Other countries, such as Canada and Australia, have also adopted similar standards.

International and National Standards

The following international and national standards apply to USP <797> stability testing:

  • ISO 14644-1: Cleanrooms and associated controlled environments Part 1: Classification of air cleanliness
  • ASTM E2782: Standard Practice for Designing and Evaluating a Cleanroom System
  • EN ISO 14644-3: Cleanrooms and associated controlled environments Part 3: Test methods for the classification of air cleanliness in cleanrooms and clean zones
  • TSE (Turkey) equivalent standards
  • Standard Development Organizations

    The following standard development organizations play a significant role in the development and maintenance of USP <797>:

  • United States Pharmacopeia (USP)
  • International Organization for Standardization (ISO)
  • American Society for Testing and Materials (ASTM)
  • European Committee for Standardization (CEN)
  • Standard Evolution and Updates

    Standards evolve over time as new technologies and methodologies are developed. USP <797> has undergone several revisions since its initial publication in 2004.

    Specific Standard Numbers and Scope

    The following standard numbers and scope apply to USP <797> stability testing:

  • USP <797>: Pharmaceutical Compounding Sterile Preparations
  • ISO 14644-1: Cleanrooms and associated controlled environments Part 1: Classification of air cleanliness
  • Standard Compliance Requirements for Different Industries

    Compliance with USP <797> is mandatory for the following industries:

  • Pharmaceuticals
  • Biotechnology
  • Medical Device Manufacturing
  • Research and Development
  • Why This Specific Test is Needed and Required

    The USP <797> stability testing of sterile preparations in cleanrooms is required to ensure the safety, efficacy, and quality of pharmaceutical products. The test assesses the stability of sterile preparations under various environmental conditions, including temperature, humidity, and pressure.

    Business and Technical Reasons for Conducting USP <797> Stability Testing

    The business and technical reasons for conducting USP <797> stability testing are:

  • To ensure product safety and efficacy
  • To prevent contamination and degradation of products
  • To comply with regulatory requirements
  • To enhance customer confidence and trust
  • Consequences of Not Performing This Test

    Failure to perform USP <797> stability testing can lead to:

  • Product recalls and withdrawals
  • Financial losses due to retesting or rework
  • Damage to brand reputation and customer loyalty
  • Non-compliance with regulatory requirements
  • Industries and Sectors that Require this Testing

    The following industries and sectors require USP <797> stability testing:

  • Pharmaceuticals
  • Biotechnology
  • Medical Device Manufacturing
  • Research and Development
  • Risk Factors and Safety Implications

    Failure to perform USP <797> stability testing can lead to the introduction of contaminants into sterile preparations, compromising product safety and efficacy.

    Quality Assurance and Quality Control Aspects

    USP <797> stability testing is a critical component of quality assurance and control. The test ensures that sterile preparations meet regulatory requirements and are free from contamination and degradation.

    Contribution to Product Safety and Reliability

    The USP <797> stability testing of sterile preparations in cleanrooms contributes significantly to product safety and reliability by:

  • Ensuring the stability of products under various environmental conditions
  • Preventing contamination and degradation of products
  • Complying with regulatory requirements
  • Competitive Advantages of Having this Testing Performed

    Companies that perform USP <797> stability testing can enjoy competitive advantages, including:

  • Enhanced customer confidence and trust
  • Improved brand reputation and loyalty
  • Increased market share and revenue growth
  • Compliance with regulatory requirements
  • Cost-Benefit Analysis of Performing This Test

    The cost-benefit analysis of performing USP <797> stability testing is favorable, considering the potential costs associated with product recalls, retesting, or rework.

    Detailed Step-by-Step Explanation of How the Test is Conducted

    The following steps outline the detailed procedure for conducting USP <797> stability testing:

    1. Preparation of sterile preparations

    2. Testing of environmental conditions

    3. Storage and handling of products

    4. Analysis of product samples

    5. Reporting and documentation

    Testing of Environmental Conditions

    The test assesses the impact of various environmental conditions, including temperature, humidity, and pressure.

    Storage and Handling of Products

    Products are stored and handled according to established protocols to prevent contamination and degradation.

    Analysis of Product Samples

    Product samples are analyzed using various methods, including microbiological testing and chemical analysis.

    Reporting and Documentation

    Results are reported and documented in accordance with regulatory requirements.

    Testing Equipment and Supplies

    The following equipment and supplies are required for USP <797> stability testing:

  • Cleanroom facilities
  • Sterile preparation equipment
  • Environmental monitoring equipment (e.g., temperature, humidity, pressure)
  • Microbiological testing equipment
  • Chemical analysis equipment
  • Training and Qualification of Personnel

    Personnel involved in USP <797> stability testing must be trained and qualified to perform the test.

    Calibration and Maintenance of Equipment

    Equipment used for USP <797> stability testing must be calibrated and maintained regularly.

    Validation of Testing Procedures

    Testing procedures must be validated to ensure their accuracy and reliability.

    Conclusion

    The USP <797> stability testing of sterile preparations in cleanrooms is a critical component of quality assurance and control. Companies that perform this test can enjoy competitive advantages, including enhanced customer confidence and trust, improved brand reputation and loyalty, increased market share and revenue growth, and compliance with regulatory requirements.

    Appendix A: Sample Test Protocol

    The following sample test protocol outlines the detailed procedure for conducting USP <797> stability testing:

  • Preparation of sterile preparations (Section 1)
  • Testing of environmental conditions (Section 2)
  • Storage and handling of products (Section 3)
  • Analysis of product samples (Section 4)
  • Reporting and documentation (Section 5)
  • Appendix B: Glossary of Terms

    The following glossary defines key terms used in the USP <797> stability testing of sterile preparations in cleanrooms:

  • Cleanroom: A controlled environment with a specific level of air cleanliness.
  • Sterile preparation: A pharmaceutical product prepared and packaged under aseptic conditions.
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