EUROLAB
mil-std-810g-environmental-engineering-considerations-and-laboratory-tests
Vibration and Shock Testing ASTM D1876 Peel Resistance Testing under VibrationASTM D2444 Abrasion Resistance under Dynamic LoadASTM D256 Impact Resistance of PlasticsASTM D2794 Impact Resistance of CoatingsASTM D3359 Adhesion Testing under Dynamic LoadsASTM D3574 Dynamic Mechanical Analysis of FoamASTM D4052 Mechanical Vibration and Shock AnalysisASTM D4169 Performance Testing of Shipping Containers by VibrationASTM D5116 Shock and Vibration Testing of PackagingASTM D522 Impact Testing of Coatings on SubstratesASTM D7028 Compression and Impact Testing of PolymersASTM D7136 Impact and Shock Resistance of CompositesASTM D7137 Compression and Shock Testing of MaterialsASTM D999 Mechanical Shock Testing of Shipping ContainersASTM E756 Vibration Testing and InstrumentationASTM F1264 Dynamic Load Testing of Medical DevicesASTM F2330 Vibration Testing of Medical DevicesASTM F2503 Vibration Analysis of Medical DevicesASTM F2792 Vibration Endurance of Medical Device ComponentsASTM F2817 Shock Testing of Electronic ComponentsASTM F2978 Dynamic Mechanical Testing of Medical MaterialsASTM F3001 Vibration Testing of ImplantsIEC 60068-2-14 Shock Testing ProceduresIEC 60068-2-27 Shock Resistance TestIEC 60068-2-27 Shock TestingIEC 60068-2-29 Impact Testing ProceduresIEC 60068-2-6 Vibration (Sinusoidal) TestingIEC 60068-2-64 Random Vibration TestingIEC 60068-2-64 Vibration (Broadband Random) TestingIEC 60512 Functional Electrical Testing after VibrationIEC 60529 Protection against Environmental Vibration (IP Codes)IEC 60529 Vibration Protection for EquipmentIEC 60601-1-11 Vibration in Medical Electrical EquipmentIEC 60721 Classification of Environmental ConditionsIEC 60721-3-6 Classification of Environmental ConditionsIEC 61373 Railway Equipment Shock TestingIEC 61373 Shock and Vibration Testing for Railway ApplicationsIEC 61373-1 Shock and Vibration Test Methods for RailwayISO 10816 Mechanical Vibration - Evaluation of Machine VibrationISO 10816-1 Vibration Measurement ProceduresISO 10816-3 Vibration Severity for Rotating MachineryISO 10993-12 Sample Preparation for Mechanical TestingISO 11210 Mechanical Shock Testing of EquipmentISO 13355 Environmental Shock Testing of EquipmentISO 13355 Shock and Vibration Resistance of Medical DevicesISO 13355 Shock Resistance Testing of Electronic EquipmentISO 15614 Mechanical Shock Performance of AssembliesISO 16750-3 Environmental Conditions and Testing for Electrical EquipmentISO 16750-4 Mechanical Vibration and ShockISO 178 Dynamic Mechanical Properties of PlasticsISO 178 Mechanical Properties of Plastics Under ShockISO 21920-1 Mechanical Shock Test MethodsISO 21920-2 Mechanical Shock TestingISO 2631 Human Exposure to Whole Body VibrationISO 2631-1 Mechanical Vibration and Shock Effects on HumansISO 5348 Shock Testing of ElectronicsISO 5349 Measurement and Evaluation of Vibration ExposureMIL-STD-167 Vibration and Shock Testing of EquipmentMIL-STD-167-1 Vibration Testing of EquipmentMIL-STD-810F Transportation Vibration and Shock TestingMIL-STD-810H Environmental Vibration Testing

MIL-STD-810G Environmental Engineering Considerations and Laboratory Tests: A Comprehensive Guide

The MIL-STD-810G standard is a widely recognized and accepted benchmark for evaluating the environmental robustness of military equipment and commercial products. This standard, published by the US Department of Defense (DoD), outlines the test methods and procedures for assessing the ability of products to withstand various environmental conditions, such as temperature, humidity, vibration, and shock.

Legal and Regulatory Framework

The MIL-STD-810G standard is a regulatory requirement for many industries, including defense, aerospace, automotive, and consumer electronics. Compliance with this standard ensures that products meet specific performance criteria under various environmental conditions, which can impact their reliability, safety, and overall quality. The standards provisions are often referenced in contracts and specifications to ensure that products meet the required levels of environmental robustness.

International and National Standards

MIL-STD-810G is based on a set of international standards developed by organizations such as the International Organization for Standardization (ISO), the American Society for Testing and Materials (ASTM), and the European Committee for Standardization (CEN). These standards provide a framework for testing and evaluating product performance in various environmental conditions.

Standard Development Organizations

The standard development process is overseen by various organizations, including:

  • ISO/TC 104: Environmental testing - Part 1 to Part 6

  • ASTM E1408-10: Standard Practice for Testing and Evaluation of Protection Systems for Electronic Equipment Against Water Ingress (Rain)

  • CEN/CLC/TC 7X5: Environmental testing

    • These organizations work together to develop, maintain, and update standards that address specific environmental conditions.

    Standard Evolution and Updates

    Standards like MIL-STD-810G are regularly reviewed and updated to reflect advances in technology, changes in industry requirements, or new scientific findings. This ensures that the standard remains relevant and effective in assessing product performance under various environmental conditions.

    Specific Standard Numbers and Scope

    Some key standard numbers related to MIL-STD-810G include:

  • MIL-STD-810G: Environmental Engineering Considerations and Laboratory Tests

  • ISO 16750-1: Road vehicles - Corrosion protection of metal parts caused by exposure to the environment; Part 1: General requirements

  • ASTM E1423-11: Standard Practice for Testing and Evaluation of Protection Systems for Electronic Equipment Against Water Ingress (Rain)

    • These standards provide specific guidance on testing procedures, test equipment, and evaluation criteria.

    Industry Compliance Requirements

    Compliance with MIL-STD-810G is mandatory in various industries, including:

  • Defense: Military equipment must meet the standards requirements to ensure reliable operation under harsh environmental conditions.

  • Aerospace: Commercial aircraft components require compliance with the standard to ensure safety and performance.

  • Automotive: Vehicles must withstand extreme temperatures, humidity, and vibration to ensure reliability and passenger safety.

    • Why This Test is Needed and Required

    The MIL-STD-810G test is essential for ensuring product reliability, safety, and quality. By simulating various environmental conditions, the test helps manufacturers identify potential weaknesses in their products, which can lead to costly failures or even injuries.

    Business and Technical Reasons for Conducting the Test

    Conducting the MIL-STD-810G test offers several benefits:

  • Ensures product reliability and safety

  • Reduces warranty claims and repair costs

  • Improves product quality and performance

  • Enhances customer satisfaction and confidence

    • Consequences of Not Performing the Test

    Failing to conduct the MIL-STD-810G test can lead to:

  • Product failures or recalls due to environmental exposure

  • Loss of reputation and market share

  • Financial losses from warranty claims and repair costs

  • Compliance issues with regulatory agencies

    • Industries and Sectors that Require This Testing

    The following industries require compliance with the MIL-STD-810G standard:

  • Defense: Military equipment, communications systems, and electronic components

  • Aerospace: Commercial aircraft components, satellite systems, and space-grade electronics

  • Automotive: Vehicles, automotive parts, and accessories

  • Consumer Electronics: Smartphones, laptops, tablets, and other portable devices

    • Risk Factors and Safety Implications

    The MIL-STD-810G test helps identify potential risks associated with environmental exposure, such as:

  • Electrostatic discharge (ESD)

  • Electromagnetic interference (EMI)

  • Water ingress

  • Temperature extremes

  • Vibration and shock

    • These risks can compromise product performance, reliability, or safety.

    Quality Assurance and Quality Control Aspects

    The MIL-STD-810G test is an essential component of a quality assurance program. By simulating various environmental conditions, manufacturers can:

  • Identify potential weaknesses in their products

  • Develop mitigation strategies to address identified issues

  • Improve product design and testing procedures

    • This ensures that products meet the required levels of performance, reliability, and safety.

    Test Equipment and Procedures

    The MIL-STD-810G test involves a range of equipment and procedures, including:

  • Environmental chambers for temperature and humidity testing

  • Vibration and shock testing equipment

  • Electrostatic discharge (ESD) testing equipment

  • Electromagnetic interference (EMI) testing equipment

    • Test procedures include simulating various environmental conditions, such as temperature extremes, vibration, and water exposure.

    Results and Evaluation

    The results of the MIL-STD-810G test are used to evaluate product performance under various environmental conditions. Manufacturers can:

  • Identify potential weaknesses in their products

  • Develop mitigation strategies to address identified issues

  • Improve product design and testing procedures

    • This ensures that products meet the required levels of performance, reliability, and safety.

    Test Reports and Certificates

    The MIL-STD-810G test results are typically presented in a test report or certificate. This document provides evidence of compliance with the standards requirements and can be used to:

  • Demonstrate product quality and reliability

  • Meet regulatory requirements

  • Gain customer confidence

    • This concludes Part 1 of our comprehensive guide to MIL-STD-810G Environmental Engineering Considerations and Laboratory Tests. In the next part, we will discuss test procedures, equipment, and evaluation criteria in more detail.

    The MIL-STD-810G standard outlines specific testing procedures, equipment, and evaluation criteria for assessing product performance under various environmental conditions. This includes:

  • Temperature and humidity testing

  • Vibration and shock testing

  • Electrostatic discharge (ESD) testing

  • Electromagnetic interference (EMI) testing

    • Temperature and Humidity Testing

    This test evaluates a products ability to withstand temperature extremes, such as:

  • High temperatures: 60C to 125C

  • Low temperatures: -40C to -200C

    • The test also assesses the products performance under various humidity conditions.

    Vibration and Shock Testing

    This test evaluates a products ability to withstand vibrations and shocks, such as:

  • Random vibration: 0.1 g to 10 g

  • Sine wave vibration: 5 Hz to 200 Hz

  • Shock: 100 G to 500 G

    • The test helps identify potential weaknesses in the products design or materials.

    Electrostatic Discharge (ESD) Testing

    This test evaluates a products ability to withstand electrostatic discharges, which can damage sensitive electronic components.

    Electromagnetic Interference (EMI) Testing

    This test evaluates a products ability to withstand electromagnetic interference, which can compromise its performance or reliability.

    Test Equipment and Procedures

    The MIL-STD-810G standard specifies various testing equipment and procedures, including:

  • Environmental chambers for temperature and humidity testing

  • Vibration and shock testing equipment

  • Electrostatic discharge (ESD) testing equipment

  • Electromagnetic interference (EMI) testing equipment

    • Results and Evaluation Criteria

    The results of the MIL-STD-810G test are used to evaluate product performance under various environmental conditions. Manufacturers can:

  • Identify potential weaknesses in their products

  • Develop mitigation strategies to address identified issues

  • Improve product design and testing procedures

    • This ensures that products meet the required levels of performance, reliability, and safety.

    Certification and Compliance

    The MIL-STD-810G test results are typically presented in a test report or certificate. This document provides evidence of compliance with the standards requirements and can be used to:

  • Demonstrate product quality and reliability

  • Meet regulatory requirements

  • Gain customer confidence

    • This concludes Part 2 of our comprehensive guide to MIL-STD-810G Environmental Engineering Considerations and Laboratory Tests.

    In conclusion, the MIL-STD-810G standard is a widely recognized benchmark for evaluating product performance under various environmental conditions. The test provides essential information on product reliability, safety, and quality, which can impact customer satisfaction, warranty claims, and regulatory compliance.

    Manufacturers who comply with this standard demonstrate their commitment to producing high-quality products that meet specific performance criteria. Compliance also ensures that products are designed and tested to withstand various environmental conditions, reducing the risk of failures or recalls.

    The test procedures, equipment, and evaluation criteria outlined in the MIL-STD-810G standard provide a comprehensive framework for assessing product performance under various environmental conditions. Manufacturers can use this information to identify potential weaknesses in their products and develop mitigation strategies to address identified issues.

    By following the guidelines outlined in this comprehensive guide, manufacturers can ensure that their products meet the required levels of performance, reliability, and safety, as specified by the MIL-STD-810G standard.

    Appendices

    The following appendices provide additional information on the MIL-STD-810G standard:

  • Appendix A: Test Methods

  • Appendix B: Environmental Conditions

  • Appendix C: Test Equipment and Procedures

  • Appendix D: Evaluation Criteria

    • These appendices provide a detailed overview of the test procedures, equipment, and evaluation criteria outlined in the MIL-STD-810G standard.

    References

    The following references provide additional information on the MIL-STD-810G standard:

  • 1 MIL-STD-810G, Environmental Testing Methods (2019)

  • 2 IEC 60068-2, Environmental Conditions for Electronic Components and Equipment (2020)

  • 3 ISO/IEC 17025, General Requirements for the Competence of Testing and Calibration Laboratories (2020)

    • These references provide a comprehensive overview of the test procedures, equipment, and evaluation criteria outlined in the MIL-STD-810G standard.

    Index

    The following index provides a list of key terms and definitions used throughout this comprehensive guide:

  • 1 Environmental conditions

  • 2 Test methods

  • 3 Evaluation criteria

  • 4 Certification

    • This index provides a quick reference to the key terms and definitions used in this comprehensive guide.

    Glossary

    The following glossary provides a list of technical terms and their meanings:

  • 1 Ambient temperature: The temperature of the surrounding environment.

  • 2 Relative humidity: The amount of water vapor present in the air.

  • 3 Vibration: The shaking or oscillation of an object.

  • 4 Shock: A sudden, intense impact.

    • This glossary provides a quick reference to technical terms used throughout this comprehensive guide.

    Need help or have a question?
    Contact us for prompt assistance and solutions.

    CONTACT US +902127020000

    Latest News

    View all

    Eurolab Successfully Renews ISO 17025 Accreditation

    Read More

    Expanded Cosmetic Safety Testing Portfolio Now Available at Eurolab

    Read More

    Eurolab Launches Technical Training Series for Industry Professionals

    Read More

    JOIN US
    Want to make a difference?

    Careers