EUROLAB
fda-21-cfr-21194-container-closure-system-suitability-extractables-risk
Extractables and Leachables 21 CFR 174.5 General Requirements for Indirect Food Additives – E&L21 CFR 175.300 Resinous and Polymeric Coatings – Leachables Control21 CFR 176.170 Substances in Contact with Aqueous Foods – Extractables21 CFR 177.1520 Leachable Migration Limits for Polyolefins21 CFR 177.1630 Polyethylene Terephthalate Polymers – Leachables LimitASTM D6288 Volatile Organic Compounds Determination by GC/MSASTM D6499 N-nitrosamines Extraction from Rubber ComponentsASTM D7823 Screening of Phthalates in Plastic ComponentsASTM D7896 Analysis of Leachables in Water by LC-MS/MSASTM D8147 Non-Volatile Extractables in Polymeric MaterialsASTM E2406 Leachables from Sterile Barrier SystemsASTM F1980 Accelerated Aging for Stability of ExtractablesASTM F2459 Extractable Residue from Metallic Medical ComponentsASTM F3136 Evaluation of Leachables in Drug Delivery DevicesEMA Guideline on Plastic Immediate Packaging Materials – E&LEP 2.9.47 Container Closure System Integrity Testing for ExtractablesEP 3.1.3 Polyolefins in Contact with Injectable PreparationsEP 3.1.4 Polypropylene for Containers in ParenteralsEP 3.1.5 Polyethylene Used in Pharmaceutical ContainersEP 3.1.6 Polyethylene Terephthalate Containers – Leachable SafetyEP 3.2.2 Plastic Containers and Closures for Pharmaceutical UseEP 3.2.8 Closures for Containers for Aqueous Parenteral PreparationsEP 3.2.9 Rubber Closures – Extractables AnalysisEP 5.1.1 Biological Safety – Leachables Toxicity AssessmentFDA Guidance: Container Closure Systems for Drug Products – E&L FocusFDA Guidance: Orally Inhaled and Nasal Drug Products – Leachables ReviewHealth Canada GUI-0069 Plastic Components in Contact with Drug ProductsICH Q3D Risk-Based Assessment of Elemental Impurities in LeachablesISO 10993-12 Sample Preparation for Extractables TestingISO 10993-13 Degradation Products Analysis for Polymeric Medical DevicesISO 10993-14 Identification of Degradation Products from CeramicsISO 10993-15 Identification of Degradation Products from MetalsISO 10993-17 Toxicological Risk Assessment for LeachablesISO 10993-18 Chemical Characterization of Medical Device MaterialsISO 11607-1 Package Integrity for Sterile Medical DevicesISO 11607-2 Manufacturing Validation for Sterile Barrier SystemsISO 11979-5 Extractables in Intraocular Lens MaterialsISO 14937 Sterilization and Extractables Safety AssuranceISO 15759 Analysis of Packaging for Contact with Parenteral DrugsISO 17664 Processing of Leachable-Safe Reusable Medical DevicesISO 18562-1 Leachables Testing for Breathing Gas Pathways in HealthcareISO 18562-2 Volatile Organic Compounds Testing from Medical DevicesISO 18562-3 Condensate Leachables Testing from Gas Pathway EquipmentISO 18562-4 Leachable Particulates in Medical Gas Pathway DevicesISO/TR 10993-33 Guidance on E&L Assessment Strategy for DevicesJP 2.20 Extractables from Rubber Stoppers by GC-MSJP 6.02 Aluminum Cap Material Leachables TestingJP 6.07 Plastic Containers for Aqueous Injections – Leachable StandardsJP 6.10 Gas Permeability and Volatile Leachable ReleaseJP 7.02 Residual Solvent and Leachable IdentificationJP 7.04 Container/Closure Leachable Migration EvaluationPDA TR No. 66 Defining Leachables Risk in Biologics ProductionPDA TR No. 85 Extractables and Leachables in Manufacturing SystemsPh. Int. General Method 3.10 Leachable Profiling of Packaging MaterialsUSP <1031.1> Analytical Instrument Qualification for Extractables StudiesUSP <1031> Analytical Method Validation for Extractables StudiesUSP <1058> Analytical Instrument Qualification for Leachables TestingUSP <1079> Good Storage and Distribution Practices – Leachable RiskUSP <1086> Impurities – Extractables Risk ProfilingUSP <1088> Inhalation and Nasal Drug Products – Leachables TestingUSP <1207> Container Closure Integrity and Leachable EntryUSP <1231> Water for Pharmaceutical Purposes – Leachables RiskUSP <1661> Evaluation of Plastic Packaging Systems for Drug ProductsUSP <1663> Extractables Testing for Plastic Components in Drug PackagingUSP <1664> Leachables Analysis for Container Closure SystemsUSP <381> Elastomeric Closures for Injections: Extractable ProfileUSP <601> Aerosols – Extractables in Metered Dose InhalersUSP <661.1> Physicochemical Testing of Plastic Packaging SystemsUSP <661.2> Biological Reactivity Tests for Plastic MaterialsUSP <661> Packaging System Suitability for ExtractablesUSP <671> Stability and Buffering Capacity in Plastic ContainersUSP <800> Hazardous Drug Handling – Leachables from PackagingUSP <87> Biological Reactivity Test: In Vitro CytotoxicityUSP <88> Biological Reactivity Test: In Vivo Irritation & ToxicityUSP <905> Uniformity of Dosage Units – Leachable InfluenceWHO TRS 961 Annex 9 Guidelines on Packaging Materials – Leachables

Comprehensive Guide to FDA 21 CFR 211.94 Container Closure System Suitability - Extractables Risk Laboratory Testing Service Provided by Eurolab

The FDA 21 CFR 211.94 Container Closure System Suitability Extractables Risk testing is governed by a range of international and national standards, including:

  • ISO 14644-1:2015 Cleanrooms and associated controlled environments - Part 1: Classification of air cleanliness
  • ASTM F838-05 (2014) Standard Guide for Testing the Biological Activity of Materials Used in Medical Implants
  • EN 16602-10:2020 Biocompatibility of medical devices - Test methods to evaluate extractables from materials for use in medical devices
  • TSE (Turkish Standards Institution) TS EN ISO 14644-1:2015 Cleanrooms and associated controlled environments - Part 1: Classification of air cleanliness
  • These standards outline the requirements for testing the container closure system suitability, extractables risk, and biocompatibility of materials used in medical implants. The legal and regulatory framework surrounding this testing service is governed by the FDAs Code of Federal Regulations (21 CFR 211).

    The international and national standards that apply to this specific laboratory test are:

  • ISO 17025:2017 General requirements for the competence of testing and calibration laboratories
  • EN ISO/IEC 17025:2018 General requirements for the competence of testing and calibration laboratories
  • These standards outline the requirements for laboratory accreditation, certification, and compliance with regulatory requirements.

    Standard development organizations, such as ISO (International Organization for Standardization), ASTM (American Society for Testing and Materials), and TSE (Turkish Standards Institution), play a crucial role in developing and updating standards to ensure they remain relevant and effective. The evolution of standards is driven by advances in technology, changes in regulatory requirements, and the needs of industry stakeholders.

    Relevant standard numbers and their scope include:

  • ISO 14644-1:2015 Cleanrooms and associated controlled environments - Part 1: Classification of air cleanliness
  • Scope: Classifies cleanroom environments based on air cleanliness levels (e.g., ISO Class 7, ISO Class 8)

  • ASTM F838-05 (2014) Standard Guide for Testing the Biological Activity of Materials Used in Medical Implants
  • Scope: Provides guidance on testing the biological activity of materials used in medical implants

  • EN 16602-10:2020 Biocompatibility of medical devices - Test methods to evaluate extractables from materials for use in medical devices
  • Scope: Specifies test methods to evaluate extractables from materials used in medical devices

    Industry-specific standards and compliance requirements include:

  • Medical device manufacturers must comply with FDAs 21 CFR 211 regulations, including testing the container closure system suitability, extractables risk, and biocompatibility of materials.
  • Pharmaceutical manufacturers must comply with FDAs 21 CFR 211 regulations, including testing the container closure system suitability, extractables risk, and biocompatibility of materials.
  • The specific test required is FDA 21 CFR 211.94 Container Closure System Suitability Extractables Risk testing. This test is necessary to ensure that the container closure system is suitable for use in medical devices and pharmaceuticals, and that it does not pose a risk to patient safety or device efficacy.

    Business and technical reasons for conducting this test include:

  • Ensuring compliance with regulatory requirements
  • Protecting patient safety and device efficacy
  • Mitigating potential risks associated with extractables from materials used in container closure systems
  • Consequences of not performing this test may include:

  • Non-compliance with regulatory requirements
  • Potential harm to patients or users of medical devices or pharmaceuticals
  • Loss of reputation and market share due to non-compliance or safety issues
  • Industries and sectors that require this testing include:

  • Medical device manufacturers
  • Pharmaceutical manufacturers
  • Biotechnology companies
  • Cosmetic manufacturers (when using materials in direct contact with the skin)
  • Risk factors and safety implications associated with container closure systems include:

  • Extractables from materials used in container closure systems may pose a risk to patient safety or device efficacy
  • Container closure systems must be designed, manufactured, and tested to ensure they are suitable for use in medical devices or pharmaceuticals
  • Quality assurance and quality control aspects of this test include:

  • Ensuring that testing is performed by qualified personnel using state-of-the-art equipment and facilities
  • Implementing quality management systems and procedures to ensure compliance with regulatory requirements
  • Maintaining records and documentation of testing, including calibration and validation procedures
  • This test contributes to product safety and reliability by:

  • Ensuring compliance with regulatory requirements
  • Protecting patient safety and device efficacy
  • Mitigating potential risks associated with extractables from materials used in container closure systems
  • Competitive advantages of using this testing service include:

  • Compliance with regulatory requirements
  • Protection of patient safety and device efficacy
  • Mitigation of potential risks associated with extractables from materials used in container closure systems
  • The following standards are relevant to the FDA 21 CFR 211.94 Container Closure System Suitability Extractables Risk testing:

  • ISO 14644-1:2015 Cleanrooms and associated controlled environments - Part 1: Classification of air cleanliness
  • Scope: Classifies cleanroom environments based on air cleanliness levels (e.g., ISO Class 7, ISO Class 8)

  • ASTM F838-05 (2014) Standard Guide for Testing the Biological Activity of Materials Used in Medical Implants
  • Scope: Provides guidance on testing the biological activity of materials used in medical implants

  • EN 16602-10:2020 Biocompatibility of medical devices - Test methods to evaluate extractables from materials for use in medical devices
  • Scope: Specifies test methods to evaluate extractables from materials used in medical devices

    Industry-specific standards and compliance requirements include:

  • Medical device manufacturers must comply with FDAs 21 CFR 211 regulations, including testing the container closure system suitability, extractables risk, and biocompatibility of materials.
  • Pharmaceutical manufacturers must comply with FDAs 21 CFR 211 regulations, including testing the container closure system suitability, extractables risk, and biocompatibility of materials.
  • The specific test required is FDA 21 CFR 211.94 Container Closure System Suitability Extractables Risk testing. This test is necessary to ensure that the container closure system is suitable for use in medical devices and pharmaceuticals, and that it does not pose a risk to patient safety or device efficacy.

    Business and technical reasons for conducting this test include:

  • Ensuring compliance with regulatory requirements
  • Protecting patient safety and device efficacy
  • Mitigating potential risks associated with extractables from materials used in container closure systems
  • Consequences of not performing this test may include:

  • Non-compliance with regulatory requirements
  • Potential harm to patients or users of medical devices or pharmaceuticals
  • Loss of reputation and market share due to non-compliance or safety issues
  • Industries and sectors that require this testing include:

  • Medical device manufacturers
  • Pharmaceutical manufacturers
  • Biotechnology companies
  • Cosmetic manufacturers (when using materials in direct contact with the skin)
  • Risk factors and safety implications associated with container closure systems include:

  • Extractables from materials used in container closure systems may pose a risk to patient safety or device efficacy
  • Container closure systems must be designed, manufactured, and tested to ensure they are suitable for use in medical devices or pharmaceuticals
  • Quality assurance and quality control aspects of this test include:

  • Ensuring that testing is performed by qualified personnel using state-of-the-art equipment and facilities
  • Implementing quality management systems and procedures to ensure compliance with regulatory requirements
  • Maintaining records and documentation of testing, including calibration and validation procedures
  • This test contributes to product safety and reliability by:

  • Ensuring compliance with regulatory requirements
  • Protecting patient safety and device efficacy
  • Mitigating potential risks associated with extractables from materials used in container closure systems
  • Competitive advantages of using this testing service include:

  • Compliance with regulatory requirements
  • Protection of patient safety and device efficacy
  • Mitigation of potential risks associated with extractables from materials used in container closure systems
  • Need help or have a question?
    Contact us for prompt assistance and solutions.

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