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iec-60068-2-27-environmental-testing-shock-and-bump
Noise and Vibration Measurement ANSI S1.1 Acoustical TerminologyANSI S1.11 Specification for Octave-Band and Fractional-Octave-Band Analog FiltersANSI S1.13 Sound Level Calibrator TestingANSI S1.20 Measurement of Sound Exposure LevelsANSI S1.25 Measurement of Sound in Air Under Reverberant ConditionsANSI S1.4 Sound Level Meter Testing and CalibrationANSI S1.43 Specification for Sound Level MetersANSI S12.10 Measurement of Noise Emitted by Industrial EquipmentANSI S12.18 Acoustic Noise Measurement ProceduresANSI S12.19 Measurement of Road Traffic NoiseANSI S12.2 Criteria for Evaluating Community NoiseANSI S12.42 Sound Source CharacterizationANSI S12.51 Sound Level Meter CalibrationANSI S12.9 Measurement of Environmental Noise - Part 2: Noise AssessmentANSI S3.26 Measurement of Room Acoustic ParametersANSI S3.34 Measurement of Impulse NoiseIEC 60068-2-27 Shock TestingIEC 60068-2-6 Environmental Testing - Sinusoidal VibrationIEC 60068-2-64 Environmental Testing - Vibration (Broadband Random and Guidance)IEC 60268-1 Sound System Equipment - Part 1: General RequirementsIEC 60268-16 Sound System Equipment - Objective Rating of Speech IntelligibilityIEC 60268-3 Electroacoustics - LoudspeakersIEC 60268-5 Electroacoustics - Sound Level Meters - Performance TestsIEC 60268-7 Sound Level Meters - Electromechanical PerformanceIEC 60572 Sound Level Meters – Performance SpecificationsIEC 61094-2 Measurement Microphones - Part 2: Calibration MethodsIEC 61094-4 Measurement Microphones - Part 4: Technical SpecificationsIEC 61260-1 Electroacoustics - Octave-Band and Fractional-Octave-Band FiltersIEC 61672-1 Electroacoustics - Sound Level Meter SpecificationsIEC 61672-2 Electroacoustics - Sound Level Meter - Part 2: Pattern Evaluation TestsIEC 61672-3 Electroacoustics - Sound Level Meters - Part 3: Periodic TestsISO 10816-1 Evaluation of Machine Vibration - General GuidelinesISO 10816-3 Evaluation of Machine Vibration by Measurements on Non-Rotating PartsISO 10816-4 Evaluation of Machine Vibration by Measurements on Rotating ShaftsISO 11201 Measurement of Noise Emitted by Accelerating Road VehiclesISO 11202 Measurement of Noise Emitted by Stationary Road VehiclesISO 11203 Determination of Noise Emission in the EnvironmentISO 140 Noise Control - Measurement of Noise EmissionISO 15666 Assessment of Noise Annoyance in CommunitiesISO 16063-11 Vibration Calibration Using Primary Vibration StandardsISO 16063-2 Vibration Calibration Using Primary Vibration StandardsISO 16063-21 Vibration Calibration Using Laser Doppler VibrometryISO 16063-21 Vibration Calibration Using Laser VibrometersISO 16063-31 Vibration Calibration Using Reference AccelerometersISO 16063-41 Vibration Calibration of Seismic SensorsISO 16063-5 Vibration Calibration Using Electro-dynamic ExcitersISO 17025 Accredited Environmental Noise Measurement ServicesISO 1996-1 Determination of Environmental Noise LevelsISO 226 Equal-Loudness-Level ContoursISO 2631-1 Evaluation of Human Exposure to Whole-Body VibrationISO 2631-2 Evaluation of Human Exposure to Whole-Body Vibration in VehiclesISO 2631-5 Mechanical Vibration and Shock - Evaluation of Human Exposure to Whole-Body VibrationISO 266 Acoustics - Preferred Frequencies for Spectral AnalysisISO 2954 Electroacoustics - Measurement MicrophonesISO 4866 Mechanical Vibration and Shock – Vibration Measuring InstrumentsISO 5349 Measurement of Human Exposure to Hand-Transmitted VibrationISO 5349-2 Measurement of Hand-Transmitted Vibration - Practical GuidanceISO 6954 Guidelines for the Measurement and Assessment of Vibration in BuildingsISO 8041 Measurement of Human Exposure to Mechanical Vibration and ShockISO 8041-1 Human Exposure to Vibration - Measurement and EvaluationISO 9612 Determination of Occupational Noise ExposureISO 9613-1 Attenuation of Sound During Propagation Outdoors - Calculation MethodsISO 9613-2 Attenuation of Sound During Propagation OutdoorsISO 9614-1 Determination of Sound Power Levels Using Sound Intensity

IEC 60068-2-27 Environmental Testing - Shock and Bump Laboratory Testing Service

Understanding the Importance of this Critical Test

The IEC 60068-2-27 standard is a widely recognized and adopted international standard for environmental testing, specifically focusing on shock and bump tests. This standard is published by the International Electrotechnical Commission (IEC) and is used globally to ensure that electronic products can withstand various types of mechanical shocks and bumps.

Legal and Regulatory Framework

The IEC 60068-2-27 standard is a part of the IEC 60068 series, which deals with environmental testing for electronic equipment. This standard is widely adopted by industries such as automotive, aerospace, and consumer electronics, among others. Compliance with this standard is mandatory for products intended to operate in harsh environments.

International and National Standards

The IEC 60068-2-27 standard is aligned with other international standards such as:

  • ISO 16750-3 (Automotive electrical systems)
  • ASTM F2100 (Standard for shock testing of electronic devices)
  • EN 60068-2-27 (European Union standard for environmental testing)
  • Standard Development Organizations

    The IEC 60068 series is developed by the International Electrotechnical Commission (IEC), which is a non-profit organization that brings together experts from around the world to develop and maintain international standards. The development of these standards involves a collaborative process among technical committees, working groups, and interested parties.

    Standard Evolution and Updates

    Standards evolve over time as new technologies emerge and industries change. The IEC 60068-2-27 standard has undergone several revisions since its initial publication in 1984. The latest version (2016) incorporates updates to reflect changes in testing methodologies, equipment, and industry requirements.

    Standard Numbers and Scope

    The IEC 60068-2-27 standard is part of the IEC 60068 series, which consists of multiple parts that cover various aspects of environmental testing. Table 1 below lists some of the key standard numbers and their scope:

    Standard Number Title

    --- ---

    IEC 60068-1 Environmental testing - Part 1: General

    IEC 60068-2-27 Environmental testing - Part 2-27: Test Ea and guidance: Shock (bump)

    ISO 16750-3 Automotive electrical systems - Part 3: Electrical test methods

    Standard Compliance Requirements

    Compliance with the IEC 60068-2-27 standard is required for products intended to operate in harsh environments. Industry-specific compliance requirements include:

  • Automotive industry: ECE R10, SAE J1113
  • Aerospace industry: NASA STD-8719.13, MIL-STD-810G
  • Consumer electronics industry: UL 60950-1, IEC 60065
  • The IEC 60068-2-27 standard is essential for ensuring that electronic products can withstand various types of mechanical shocks and bumps. This test is required to:

  • Ensure product reliability and durability
  • Meet regulatory compliance requirements
  • Demonstrate quality and safety standards
  • Reduce warranty claims and product returns
  • Improve customer confidence and trust
  • Consequences of Not Performing this Test

    Failure to perform the IEC 60068-2-27 standard can result in:

  • Product failure or damage during transportation, storage, or operation
  • Regulatory non-compliance and fines
  • Loss of customer confidence and reputation damage
  • Increased warranty claims and product returns
  • Industries and Sectors that Require this Testing

    The IEC 60068-2-27 standard is widely adopted by various industries, including:

  • Automotive (ECE R10, SAE J1113)
  • Aerospace (NASA STD-8719.13, MIL-STD-810G)
  • Consumer electronics (UL 60950-1, IEC 60065)
  • Risk Factors and Safety Implications

    The IEC 60068-2-27 standard is essential for ensuring product safety and reliability in harsh environments. Failure to comply with this standard can result in:

  • Injury or death due to product malfunction
  • Property damage or loss due to product failure
  • Quality Assurance and Quality Control Aspects

    The IEC 60068-2-27 standard emphasizes the importance of quality assurance and quality control measures during testing, including:

  • Equipment calibration and validation
  • Sample preparation and handling
  • Testing parameters and conditions
  • Measurement and analysis methods
  • Data collection and recording procedures
  • Competitive Advantages of Having this Testing Performed

    Compliance with the IEC 60068-2-27 standard can provide competitive advantages in various industries, including:

  • Improved product reliability and durability
  • Enhanced customer confidence and trust
  • Increased market share due to compliance with industry standards
  • Reduced warranty claims and product returns
  • Testing Methods and Equipment

    The IEC 60068-2-27 standard outlines the testing methods and equipment required for shock (bump) tests, including:

  • Mechanical shaker or drop table
  • Accelerometers and sensors
  • Data acquisition software and systems
  • Conclusion

    The IEC 60068-2-27 standard is a critical test for ensuring product reliability and durability in harsh environments. Compliance with this standard is essential for industries that require products to withstand mechanical shocks and bumps, such as automotive, aerospace, and consumer electronics.

    The testing procedure for the IEC 60068-2-27 standard involves several steps:

    1. Equipment preparation: Ensure that the equipment is calibrated and validated according to the manufacturers instructions.

    2. Sample preparation: Prepare the sample product according to the test requirements, including any necessary mounting or securing.

    3. Testing setup: Set up the testing apparatus, including the mechanical shaker or drop table, accelerometers, and sensors.

    4. Data acquisition: Record data during the test using specialized software and systems.

    5. Analysis: Analyze the recorded data to determine the products response to the shock (bump) test.

    Testing Parameters and Conditions

    The IEC 60068-2-27 standard specifies several testing parameters and conditions, including:

  • Duration: The duration of the shock (bump) test is typically between 1-10 minutes.
  • Amplitude: The amplitude of the shock (bump) test is typically between 5-50 g.
  • Frequency: The frequency of the shock (bump) test is typically between 1-100 Hz.
  • Measurement and Analysis Methods

    The IEC 60068-2-27 standard specifies several measurement and analysis methods, including:

  • Accelerometers: Accelerometers are used to measure the acceleration of the product during the shock (bump) test.
  • Sensors: Sensors are used to measure various parameters, such as temperature, humidity, or vibration.
  • Data acquisition software: Data acquisition software is used to record and analyze data from the testing apparatus.
  • Data Collection and Recording Procedures

    The IEC 60068-2-27 standard specifies several data collection and recording procedures, including:

  • Raw data recording: Raw data is recorded using specialized software and systems.
  • Processed data analysis: Processed data is analyzed to determine the products response to the shock (bump) test.
  • Conclusion

    The IEC 60068-2-27 standard is a critical test for ensuring product reliability and durability in harsh environments. Compliance with this standard is essential for industries that require products to withstand mechanical shocks and bumps, such as automotive, aerospace, and consumer electronics.

    The IEC 60068-2-27 standard is widely used in various industries, including:

  • Automotive industry: The IEC 60068-2-27 standard is used to test automotive electrical systems and components.
  • Aerospace industry: The IEC 60068-2-27 standard is used to test aerospace electronic equipment and components.
  • Consumer electronics industry: The IEC 60068-2-27 standard is used to test consumer electronics products, such as laptops and smartphones.
  • Case Studies

    Several case studies demonstrate the importance of compliance with the IEC 60068-2-27 standard:

  • Automotive industry: A major automotive manufacturer conducted shock (bump) tests on their electrical systems using the IEC 60068-2-27 standard. The results showed that their products met regulatory requirements and demonstrated improved reliability.
  • Aerospace industry: An aerospace company used the IEC 60068-2-27 standard to test electronic equipment for space applications. The results showed that their products met or exceeded performance expectations in harsh environments.
  • Conclusion

    The IEC 60068-2-27 standard is a critical test for ensuring product reliability and durability in harsh environments. Compliance with this standard is essential for industries that require products to withstand mechanical shocks and bumps, such as automotive, aerospace, and consumer electronics.

    This comprehensive guide has provided an overview of the IEC 60068-2-27 standard, including its importance, testing methods and equipment, and case studies. It is essential for manufacturers and suppliers to understand and comply with this standard to ensure product reliability and durability in harsh environments.

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